Non-Progressive Panel Mounting with Resilient Flanges
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Solution Overview
Problem
Existing panel mounting systems on building façades are progressive, requiring the removal of multiple panels to access a single panel, which is inefficient and time-consuming.
Innovation Solution
A non-progressive panel mounting apparatus using a base extrusion with resilient flanges and a fastener system that allows panels to be securely attached without needing to reposition adjacent panels, featuring adjustable depth and reveal options, and the use of extension elements and stiffeners for added support and flexibility.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If progressive style panel systems are used, then panels can be installed systematically, but removal of a single panel requires removal of many other panels
Solution Approach 1:
The mounting system is divided into independent modular components: base members fixed to the substrate, and separate panel members with engagement features. Each panel can be independently engaged or disengaged from its associated base member without affecting other panels, enabling individual panel removal while maintaining the overall system integrity.
2Reliability
If panels are securely mounted to the façade, then structural stability is improved, but individual panel access becomes difficult
Solution Approach 1:
The engagement mechanism incorporates movable resilient legs that can be dynamically actuated. When installation force is applied, the resilient legs deflect to allow panel engagement. When removal force is applied, the resilient legs deflect in the opposite direction to release the panel, providing both secure mounting and easy access as needed.
3Device complexity
If a simple fastening system is used, then installation complexity is reduced, but adjustability and support options are limited
Solution Approach 1:
The base member and panel member engagement features are designed with universal adaptability. The resilient legs can engage with various panel thicknesses and materials, and the system can accommodate different substrate types. Extension elements and stiffeners provide additional functional options without requiring completely different fastening systems, achieving versatility through multi-functional design.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables quick, efficient, and adjustable panel installation, allowing for easy removal of individual panels without disturbing others, while providing structural support and meeting hurricane requirements.
Implementation Method 1
Each of the first and second flanges is formed with a resilient leg that extends inwardly toward the channel
Data Source
AI summary
A mounting apparatus for a plurality of panels to allow non-progressive fixing of the same to a façade. The apparatus employs a base having flanges, forming a channel, that are engaged by a fastener twisted within the channel. When operated, the fastener is forced against extension elements that depend from adjacent panels.