Panel-Level MPPT Architecture for Shading-Tolerant Solar Strings

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional solar inverter systems face inefficiencies due to shading, panel mismatch, and environmental conditions, leading to reduced power output and increased heat dissipation, as they treat entire arrays as a single entity and prefer the weakest link, resulting in suboptimal power harvesting.

Innovation Solution

Distributed Maximum Power Point Tracking (DMPPT) systems with modules integrated into or retrofitted for each solar panel, providing panel-level control, monitoring, and flexible operation, allowing for enhanced inverter systems that can operate locally or remotely, and self-healing capabilities to maintain efficiency across varying conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If conventional solar inverter systems treat entire arrays as a single entity, then system simplicity is maintained, but power harvesting efficiency deteriorates due to weakest link preference

Engineering Contradiction:
Improvesystem simplicityVSAvoidpower harvesting efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent divides the solar array into multiple independent strings, each with its own maximum power point tracking capability. This segmentation allows each string to operate independently at its optimal power point, preventing the weakest link in any single string from limiting the performance of other strings, thereby improving overall power harvesting efficiency while maintaining reasonable system complexity through modular architecture

Inventive Principle:
Principle #1Segmentation

2Productivity

If panel-level control is implemented through DMPPT modules, then power production efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvepower production efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system implements panel-level control by segmenting the solar array into multiple independent strings, each equipped with its own DMPPT module. This segmentation enables each panel or string to be controlled independently, maximizing power extraction from each component while distributing the control complexity across multiple simple modular units rather than requiring one complex centralized controller

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each DMPPT module autonomously performs maximum power point tracking for its associated string without requiring complex centralized coordination. The modules independently monitor their own string conditions and adjust operating parameters to maximize power extraction, enabling self-service operation that improves efficiency while keeping individual module complexity low

Inventive Principle:
Principle #25Self-service

3Productivity

If distributed control is used to address shading and mismatch, then power harvesting is improved, but system complexity increases

Engineering Contradiction:
Improvepower harvestingVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent addresses shading and mismatch issues by segmenting the solar array into multiple independent strings with individual DMPPT control. This segmentation isolates the impact of shading or mismatch to specific strings only, allowing unaffected strings to continue operating at full efficiency. The modular segmented architecture manages complexity by distributing control functions across independent units rather than requiring complex system-wide coordination

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The DMPPT system increases power production and efficiency by addressing panel mismatches and shading issues, enabling longer operation times and improved power harvesting, even under partial shading, by boosting voltage and reducing heat dissipation, thus optimizing energy conversion.

Implementation Method 1

Energy from the Sun is converted to electrical energy via the photoelectric effect using many photovoltaic cells in a photovoltaic (PV) panel

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

The DC power from the PV panel must be converted to AC power, of a suitable quality, and injected into the grid. A solar inverter accomplishes this task

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12074229B2Distributed maximum power point tracking system, structure and process
Publication Date: 2024.08.27 SOLAREDGE TECH LTD
  • US12074229B2 patent drawing
  • US12074229B2 patent drawing
  • US12074229B2 patent drawing

AI summary

Distributed maximum power point tracking systems, structures, and processes are provided for power generation structures, such as for but not limited to a solar panel arrays. In an exemplary solar panel string structure, distributed maximum power point tracking (DMPPT) modules are provided, such as integrated into or retrofitted for each solar panel. The DMPPT modules provide panel level control for startup, operation, monitoring, and shutdown, and further provide flexible design and operation for strings of multiple panels. The strings are typically linked in parallel to a combiner box, and then toward and enhanced inverter module, which is typically connected to a power grid. Enhanced inverters are controllable either locally or remotely, wherein system status is readily determined, and operation of one or more sections of the system are readily controlled. The system provides increased operation time, and increased power production and efficiency, over a wide range of operating conditions.