Panel Structure With Screw Mounting And Thermal Insulation
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Solution Overview
Problem
The challenge is to create a panel structure for building walls that can be installed without welding, thereby preventing fires and enhancing thermal insulation.
Innovation Solution
The panel structure includes first and second frames, panel connection members, and thermal insulating material, allowing for easy installation by using screws and brackets that do not require welding, with a design that includes 'C' shaped frames and protrusions for secure fixation and improved insulation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If welding is performed to install panels on a structure, then the panel can be securely fixed to the wall, but fire accidents may occur at the construction site
Solution Approach 1:
The patent replaces the welding process (thermal/mechanical system) with a mechanical connection system consisting of connection members that have one end fixed to the panel and the other end coupled to the support structure. This mechanical substitution eliminates the need for welding operations, thereby preventing fire accidents at construction sites while maintaining secure panel fixation.
2Adaptability or versatility
If a separate structure is installed on the wall to install each panel, then various panel materials can be installed, but the installation process becomes complex
Solution Approach 1:
The patent employs connection members with a universal design that can accommodate various panel materials (stone, metal, solar panels, etc.). The connection members serve multiple functions: they attach to different panel types, connect to the support structure, and provide both mechanical strength and thermal insulation. This multi-functional design simplifies the overall installation system while maintaining versatility across different panel materials.
Solution Approach 2:
The patent merges the functions of structural support and thermal insulation into a single integrated connection member system. The connection members are positioned to simultaneously provide mechanical attachment to the support structure and create insulating gaps between panels and the wall, eliminating the need for separate insulation structures and simplifying the overall installation process.
3Area of stationary object
If panels are installed close to the wall, then the building exterior is compact, but thermal insulation effect is reduced
Solution Approach 1:
The patent addresses the thermal insulation problem by transitioning from a two-dimensional wall surface to a three-dimensional installation approach. Connection members extend perpendicular to the wall surface, creating gaps in the third dimension (depth) between panels and the wall. This dimensional transition allows the building to maintain a compact exterior footprint while providing sufficient thermal insulation space through the protruding connection members.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution enables the installation of panels on building walls without the risk of fire from welding, while also enhancing thermal insulation and simplifying the installation process.
Implementation Method 1
the second frame has a thermal insulating material extending in the second direction disposed therein
Data Source
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AI summary
A panel structure is provided. The panel structure according to an aspect of the present invention includes a plurality of first frames extending in a first direction and spaced apart at predetermined intervals along a second direction perpendicular to the first direction; a plurality of first panel connection members coupled to the first frame; a second panel connection member coupled to the first panel connection member; a panel in which the first panel connection member coupled to one of the two adjacent first frames is fixed to one side, and the second panel connection member coupled to the other of the two adjacent first frames is fixed to the other side; a second frame disposed between the first frame and a wall and extending in the second direction; a first frame bracket coupling the first frame to the second frame; and a second frame bracket that couples the second frame to a surface of the wall in a third direction and whose cross-section perpendicular to the second direction is open toward the third direction so that the second frame can be inserted, wherein the second frame has a thermal insulating material extending in the second direction disposed therein, and the thermal insulating material is disposed between the plurality of second frames.