Vehicle Panel Surface Heating for Sensor-Safe De-Icing

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Solution Overview

Problem

Existing solutions for clearing foreign materials from vehicle sensors' protective covers, such as frost or ice, are inefficient and can interfere with sensor functionality, either by blocking information or requiring inconvenient packaging and low efficiency.

Innovation Solution

A multi-layer panel system where an outer layer absorbs specific electromagnetic radiation for heating, allowing the base layer to transmit other wavelengths, enabling targeted and efficient heating of foreign materials without affecting sensor operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If traditional wire gridlines are used for defrosting, then foreign material can be cleared from the protective cover, but the wires block sensor information and diminish image quality

Engineering Contradiction:
Improveforeign material accumulationVSAvoidsensor information blocking
Core Design Contradiction:
Object-affected harmful factorsVSLoss of information

Solution Approach 1:

The patent replaces the mechanical wire grid defroster with an electromagnetic radiation-based heating system. The radiation source emits energy at a wavelength absorbed by the panel material, heating the panel and clearing foreign material without any physical wires that would block sensor information.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an intermediary substance (material with specific absorption characteristics) between the radiation source and the panel. This intermediary absorbs the radiation and converts it to heat, enabling localized heating without direct contact from the radiation source, thus avoiding interference with sensor information.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If the entire thickness of the panel absorbs heating energy, then the panel can be heated, but energy efficiency decreases and heating of the exterior surface is delayed

Engineering Contradiction:
Improvepanel heatingVSAvoidheating energy efficiency
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent applies local quality by selecting a panel material with specific absorption characteristics that absorb radiation primarily at the exterior surface layer. This creates a localized heating effect where energy is concentrated where needed (the surface with foreign material) rather than being distributed through the entire panel thickness, improving energy efficiency and heating speed.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the physical parameter of the panel material (absorption characteristics at specific wavelengths) to optimize heating efficiency. By selecting material that absorbs radiation at a wavelength that penetrates only to the desired depth, the system achieves efficient surface heating without wasting energy heating the entire panel thickness.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If an edge-mounted radiation source is used to heat foreign material, then only the foreign material is heated, but the exciter is placed far from the region to be treated, decreasing efficiency

Engineering Contradiction:
Improveforeign material heatingVSAvoidheating efficiency
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent extracts the heating function from the edge-mounted radiation source and transfers it to the panel material itself. The panel material is selected to absorb radiation at a wavelength that allows the radiation source to be positioned closer to the treated area, and the absorption特性 of the material ensures that only the intended region is heated, maintaining selectivity while improving efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances efficiency and speed in defrosting or de-icing vehicle panels, reducing energy consumption and minimizing interference with sensor operations, thus improving sensor performance and reliability.

Implementation Method 1

The outer layer can be formed of a material selected to absorb a heating beam having a wavelength within a heating wavelength band (A) of the outer layer

Methodology Applied
Scientific EffectAbsorption of electromagnetic radiation: Absorption (EM radiation)

Implementation Method 2

The base layer can be formed of a material selected to transmit the heating wavelength band (A) through the panel

Methodology Applied
Scientific EffectTransmission of electromagnetic radiation:

Implementation Method 3

A heating beam can be projected through a vehicle panel, passing through a base layer essentially without being absorbed, to an outer layer where it is absorbed to generate heat to heat any foreign material disposed thereon

Methodology Applied
Scientific EffectElectromagnetic heating: Dielectric Heating

Data Source

PatentUS20240006738A1Panel for vehicle with heating of exterior surface of panel
Publication Date: 2024.01.04 SABIC GLOBAL TECHNOLOGIES BV
  • US20240006738A1 patent drawing
  • US20240006738A1 patent drawing
  • US20240006738A1 patent drawing

AI summary

The present disclosure relates to a method and apparatus to control the temperature of an panel of a vehicle, including sensing a vehicle condition, communicating the vehicle condition to a controller, associating the vehicle condition with a temperature control requirement, based on the temperature control requirement, generating a temperature control signal, communicating the temperature control signal to a beam generator; and in association with the control signal generating a beam within a near infrared band of 800 nm to 2000 nm, selected to transmit substantially through a base layer but not an outer layer.