Panel Production Table With Mechanical Clamping Against Stop
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Solution Overview
Problem
Existing production tables prone to failure due to contamination and damage from connecting means, such as nails or staples, which can impair the suction mechanism used to hold panels in place during the assembly of composite panels.
Innovation Solution
A production table equipped with a conveyor belt and movable clamping elements that allow for direct and indirect loading of panels against a stop, eliminating the need for suction nozzles and providing adjustable force to secure panels during processing.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If suction nozzles are used to hold panels in place, then panels can be secured during assembly, but the suction mechanism is prone to contamination and damage from connecting means
Solution Approach 1:
The invention removes the suction nozzles from the system and replaces them with a mechanical clamping mechanism. The support surface is designed with integrated clamping elements that mechanically secure panels without using vacuum technology, thereby eliminating the harmful effects of contamination and damage to suction mechanisms
Solution Approach 2:
The invention replaces the pneumatic suction system with a purely mechanical clamping system. The support surface incorporates clamping elements that use mechanical force to hold panels in place, substituting the vulnerable suction mechanism with a more robust mechanical alternative that is resistant to contamination from connecting means
2Productivity
If manual or automatic arrangement of plates is used, then panels can be assembled, but the process is time-consuming and less efficient
Solution Approach 1:
The invention incorporates preliminary positioning features directly into the support surface, such as alignment guides and pre-positioned clamping elements. These features enable plates to be quickly and accurately positioned without requiring time-consuming manual adjustment, thereby increasing assembly speed and reducing time loss
Solution Approach 2:
The support surface is designed with self-aligning and self-positioning characteristics that allow plates to be automatically arranged in the correct positions. The clamping elements and alignment features work together to guide plates into proper placement, reducing the need for manual intervention and increasing overall assembly productivity
3Reliability
If fixed clamping force is applied to plates, then panels can be secured, but excessive force may cause plates to jump up or deform
Solution Approach 1:
The invention implements clamping elements with locally optimized characteristics, where the clamping force is distributed across multiple contact points on the support surface. This local distribution of clamping action prevents excessive force concentration that could cause plate deformation or jumping, while still maintaining reliable securing of plates during processing
Solution Approach 2:
The clamping mechanism is designed with dynamic characteristics that allow it to adapt to the specific requirements of different plate configurations. The clamping elements can adjust their force application based on the actual positioning needs, applying sufficient force to secure plates without exceeding the threshold that would cause deformation or jumping
Data Source
Figure 1
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Figure 3
AI summary
The invention relates, among other things, to a production table for panels consisting of several plates, comprising a, preferably flat, support surface for the plates, wherein the support surface comprises at least one conveyor belt, wherein the production table has at least one clamping element that can be moved independently of the conveyor belt, and a stop, in particular a strip-like stop, against which the plates can be acted upon using the clamping element.