Domestic Appliance Panel Thermal Treatment for Optical Flexibility
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Solution Overview
Problem
Existing household appliance panels lack flexibility in design and manufacturing efficiency, as they often have fixed optical properties, limiting their adaptability to various lighting configurations and individual customization.
Innovation Solution
A method involving thermal treatment of raw plates, particularly glass ceramic, to alter optical properties such as transparency, translucency, and color, allowing for flexible design and manufacturing efficiency, enabling the production of panels that can be used with multiple lighting configurations and individually customized from mass-produced parts.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If thermal treatment is applied to change optical properties in specific sections, then design flexibility and lighting adaptability are improved, but manufacturing process complexity increases
Solution Approach 1:
The patent applies thermal treatment to specific sections of the raw plate rather than the entire plate, creating local variations in optical properties. This allows different areas of the panel to have different transparency or color characteristics, enabling design flexibility and lighting adaptability while treating only the necessary portions.
Solution Approach 2:
The patent changes optical parameters (transparency, color) of the raw plate by applying thermal treatment at controlled temperatures. By adjusting temperature and treatment duration, different optical properties are achieved in treated sections, allowing the same raw plate to be adapted for various lighting configurations and design requirements.
2Productivity
If mass-produced raw plates are used, then manufacturing efficiency and cost are improved, but individual customization capability deteriorates
Solution Approach 1:
The patent segments the customization process from the mass production process. Raw plates are produced in bulk with standard properties, then later divided into treated and untreated sections through thermal treatment. This allows efficient mass production of base materials while enabling subsequent individual customization without affecting the initial manufacturing efficiency.
Solution Approach 2:
The patent performs preliminary mass production of raw plates with uniform properties, then applies selective thermal treatment as a subsequent action. This preliminary production of standardized components maintains manufacturing efficiency, while the later thermal treatment step enables individual customization when needed.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach provides manufacturing and cost efficiency while enabling the creation of household appliance panels with enhanced flexibility in design and functionality, allowing for a variety of lighting configurations and individualization of mass-produced raw plates.
Implementation Method 1
at least one optical property of the raw plate is changed in at least one section of the raw plate by means of at least one thermal treatment
Data Source
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AI summary
The invention relates to a method for manufacturing a household appliance panel (12), in particular a cooktop panel, starting from at least one raw panel (16). To provide flexibility, it is proposed that in at least one process step (102) at least one optical property of the raw panel (16) is modified in at least one section (18) of the raw panel (16) by means of at least one thermal treatment.