Panelized Polyhedron Structure with Integrated Connecting Features
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Solution Overview
Problem
Existing panelized structures for rapid deployment are vulnerable to water infiltration through joints between panels, leading to structural weaknesses and difficulties in panel replacement.
Innovation Solution
The development of a panelized complex polyhedron structure with integrated connecting features, including flat bearing surfaces and overhanging panel edges, which allows for secure panel connections without channel constraints, preventing water infiltration and facilitating easy assembly and disassembly.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If panels are connected through channel connectors, then structural assembly is achieved, but water infiltration occurs through the joints
Solution Approach 1:
The connector is divided into separate components: a mounting block that attaches to the panel and a separate channel member that receives the panel edge. This segmentation allows the joint configuration to be optimized for water drainage while maintaining structural connection.
Solution Approach 2:
Instead of having the panel fit into a channel as in conventional designs, the invention inverts the relationship by having the connector mount to the panel surface and extend outward to receive the panel edge, creating an overhanging configuration that directs water away from the joint.
2Ease of repair
If uniform panel thickness is used with channel connectors, then manufacturing simplicity is maintained, but panel replacement becomes difficult
Solution Approach 1:
The connection system is segmented into a mounting block and channel member, allowing the channel to be easily detached from the mounting block. This enables individual panel replacement by simply removing the channel member without affecting other panels or requiring substantial disassembly.
Solution Approach 2:
The connector design allows for dynamic assembly and disassembly operations. The channel member can be easily attached and detached from the mounting block, enabling rapid panel replacement while maintaining a simple manufacturing process for uniform panels.
3Reliability
If panels are constrained within channel connectors, then structural stability is achieved, but water collection within channels degrades panel edges
Solution Approach 1:
The overhanging panel edge configuration converts the potential harm of water exposure into a beneficial drainage feature. Water running down the panel naturally drains off the exposed edge away from the joint, transforming what would be a degradation pathway into a self-cleaning drainage system.
Solution Approach 2:
The conventional approach of having panels fit within channels is inverted to have panels overhang the connector. This inversion exposes the panel edge to external environment while protecting the joint from water infiltration, as water drains off the exposed edge rather than collecting within a channel.
Data Source
AI summary
A panelized complex polyhedron structure can be constructed quickly and inexpensively from a plurality panels. According to one embodiment, the structure includes a plurality of panels, wherein a first panel comprises an integrated connecting feature formed unitarily with the first panel and including a faceted feature connected to a plain end of a second panel. According to another embodiment, the first panel includes integrated connecting features including a plurality of planar faceted features, wherein one of the faceted features is connected to a plain end of the second panel. The plurality of planar faceted features are oriented at angles selected to enable a plurality of panel connections necessary to construct the structure. In one embodiment, the panel comprising the integrated connecting features is formed unitarily.