Panelized Structural Truss System for Building Construction

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Solution Overview

Problem

Conventional building construction methods rely heavily on concrete and structural steel framing, which are costly and inefficient for managing vertical and lateral forces, especially in taller buildings, and do not offer a viable solution for structures with many openings like windows and doors.

Innovation Solution

The Unified Truss Construction System (UTCS) employs standardized, light-gauge metal framed vertical wall panels, trusses, and structural columns with unique connecting plates and clips to absorb and transfer vertical and lateral forces, eliminating the need for heavy steel and concrete by using a limited number of horizontal truss panel configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If concrete and structural steel framing are used to support vertical loads in taller buildings, then the structural strength and stability are improved, but the construction cost and material weight increase significantly

Engineering Contradiction:
Improvestructural strengthVSAvoidmaterial weight
Core Design Contradiction:
StrengthVSWeight of stationary object

Solution Approach 1:

The building structure is divided into modular panelized components that can be assembled together. Each panel is a self-contained structural unit with standardized connections, allowing the overall structure to be built from repeated segments rather than using continuous heavy concrete or steel framing throughout.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses composite construction combining light gauge metal framing members with panel materials to create a hybrid structural system. This composite approach provides sufficient strength while reducing overall material weight compared to traditional all-concrete or all-steel structures.

Inventive Principle:
Principle #40Composite materials

2Force

If heavy steel let-in bracing or heavy steel panels are used to manage lateral forces in buildings taller than five stories, then the lateral force resistance is improved, but the device complexity and construction difficulty increase

Engineering Contradiction:
Improvelateral force resistanceVSAvoidbracing complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The panelized structural system is designed so that the same panel components serve multiple functions: vertical load bearing, lateral force resistance, and structural stability. This multi-functionality eliminates the need for separate specialized bracing elements, reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Lateral force resistance is achieved through the segmented panel assembly system rather than continuous heavy bracing. The standardized panel connections and modular configuration provide lateral stability through the overall structure rather than through individual heavy bracing members.

Inventive Principle:
Principle #1Segmentation

3Strength

If traditional bearing wall structures are used to manage vertical forces, then the load bearing capacity is improved, but the ease of manufacture and construction time are worsened

Engineering Contradiction:
Improveload bearing capacityVSAvoidconstruction speed
Core Design Contradiction:
StrengthVSProductivity

Solution Approach 1:

The structural panels are pre-manufactured as complete assembly units before arriving at the construction site. This preliminary fabrication allows for quality control and optimization in a controlled manufacturing environment, while enabling rapid assembly on-site without the need for complex field construction of traditional bearing walls.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The building is constructed from modular panel segments that can be independently manufactured and then quickly assembled together. This segmentation enables parallel production of multiple panels while maintaining load-bearing capacity, significantly improving construction speed compared to traditional monolithic bearing wall construction.

Inventive Principle:
Principle #1Segmentation

4Force

If let-in diagonal bracing is used throughout the wall line, then the lateral force management is improved, but the adaptability to buildings with many openings is worsened

Engineering Contradiction:
Improvelateral force managementVSAvoidopening adaptability
Core Design Contradiction:
ForceVSAdaptability or versatility

Solution Approach 1:

The panelized system allows different panel configurations to be used in different locations based on specific structural requirements. Panels can be designed with varying degrees of opening accommodation while maintaining lateral force resistance, allowing optimization for each specific building location rather than using a one-size-fits-all bracing approach.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11629494B2Panelized structural system for building construction
Publication Date: 2023.04.18 PATCO LLC
  • US11629494B2 patent drawing
  • US11629494B2 patent drawing
  • US11629494B2 patent drawing

AI summary

Structural truss panels include first, second, third, and fourth horizontal elongated members and first and second vertical elongated members fastened to the first, second, third, and fourth horizontal elongated members. The first and fourth horizontal elongated members form respectively a top and a bottom of the structural truss panel. The first and second vertical elongated members forming respective sides of the structural truss panel. The structural truss panel further includes and an angled webbing fastened between the first and second vertical elongated members and the first and second horizontal elongated members thereby creating an integrated web truss within the structural truss panel. The structural truss panel includes first, second, and third brace members forming a V-braced truss panel.