Panorama Camera Mass Production Calibration Room Inspection
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Solution Overview
Problem
The production efficiency of panoramic cameras is low due to the lack of an effective method for inspecting the splicing effect of panoramic photos during the production process, hindering mass production.
Innovation Solution
A method and system for inspecting panoramic camera splicing by setting a calibration room with specific dimensions and feature patterns, calculating calibration parameters, and determining camera qualification based on splicing results, ensuring efficient and accurate mass production.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If manual inspection of panoramic photo splicing is performed during production, then splicing quality can be verified, but production efficiency remains low due to time-consuming inspection processes
Solution Approach 1:
The patent replaces manual mechanical inspection with an automated computer-based inspection system that captures images of calibration patterns and automatically processes splicing quality assessment, eliminating the need for manual inspection while maintaining accuracy
Solution Approach 2:
The inspection system uses the camera's own imaging capabilities to capture calibration patterns and perform self-inspection of splicing quality, allowing the device to verify its own production quality without external intervention
2Measurement precision
If comprehensive splicing inspection is implemented to cover all areas, then inspection accuracy improves, but inspection complexity and time increase
Solution Approach 1:
The patent divides the inspection field into multiple calibration patterns arranged in different regions, allowing comprehensive coverage of all splicing areas through systematic segmentation of the inspection space
Solution Approach 2:
The calibration patterns are pre-positioned in specific locations before camera production, enabling the inspection system to systematically cover all necessary areas without requiring complex real-time adjustments during inspection
Data Source
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AI summary
Provided are a method and system for mass production of a panoramic camera. The method includes steps of setting a calibration room for a to-be-produced camera; calculating a calibration parameter of the to-be-produced camera, and performing panoramic splicing of the to-be-produced camera according to the calibration parameter; determining whether the to-be-produced camera is qualified according to an effect of the panoramic splicing of the to-be-produced camera, and if there is no serious splicing seam in the effect of panoramic photo splicing, mass-producing the to-be-produced camera by a mass production device. According to the method and system for mass production of a panoramic camera, the calibration room can be quickly set, and efficient inspection of the panoramic camera splicing is performed according to the calibration parameter, thereby making the mass production of the panoramic camera efficient, stable and reliable, and implementing quick mass production of the panoramic camera.