Pantograph Current Measurement via Resistive Section

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Solution Overview

Problem

Conventional current and voltage measuring devices for railway traction chains are bulky, heavy, and expensive, and their multi-voltage capabilities are complex and require structural modifications, posing challenges in efficiency and cost-effectiveness.

Innovation Solution

A current measuring device with an articulated structure that determines potential differences using operational amplifiers and resistive sections, integrated with a temperature probe and isolation transformer, and a voltage divider connected via an insulator foot, allowing for simplified wiring and reduced size, mass, and cost, while providing energy consumption measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional current measuring devices (current transformer, shunt, Hall effect probe) are used for multi-voltage traction chains, then current measurement capability is provided, but the device becomes bulky, heavy, and expensive

Engineering Contradiction:
Improvecurrent measurement capabilityVSAvoiddevice weight
Core Design Contradiction:
Measurement precisionVSWeight of stationary object

Solution Approach 1:

The patent extracts the current measurement function from conventional bulky devices (current transformers, shunts, Hall effect probes) and implements it using a simplified voltage measurement approach across a known resistive section of the pantograph. This extraction eliminates the need for heavy isolation components while maintaining measurement capability through the relationship I = V/R, where the resistance R is known from the pantograph's structural properties.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent makes the pantograph structure itself serve multiple functions: it remains the mechanical current collection structure while simultaneously acting as the resistive sensing element for current measurement. The same pantograph structure that collects current from the catenary also provides the resistive section through which voltage is measured to determine current, eliminating the need for separate dedicated measurement components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If conventional voltage measuring devices (transformer with resistive bridge) are used for multi-voltage traction chains, then voltage measurement capability is provided, but the device becomes heavy and expensive

Engineering Contradiction:
Improvevoltage measurement capabilityVSAvoiddevice weight
Core Design Contradiction:
Measurement precisionVSWeight of stationary object

Solution Approach 1:

The patent extracts the voltage measurement function from conventional heavy devices (transformers with resistive bridges) and implements it using a simplified approach that measures voltage across a known resistive section of the pantograph. This extraction eliminates the need for heavy transformer components while maintaining voltage measurement capability through direct voltage sensing across the resistive element.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent makes the pantograph structure serve multiple functions: it remains the mechanical current collection structure while simultaneously providing the resistive section used for voltage measurement. The same structural elements that support current collection also serve as the sensing element, eliminating the need for separate dedicated voltage measurement components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If optical fiber is used for wiring in voltage measuring devices, then isolation is provided, but the wiring becomes complex and structural modifications are required

Engineering Contradiction:
Improveelectrical isolationVSAvoidwiring complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the isolation function from complex optical fiber wiring systems and replaces it with electrical isolation achieved through high-voltage resistive dividers and isolated measurement circuits. This extraction eliminates the need for optical fibers and their associated routing complexity while maintaining electrical isolation through proven high-voltage engineering techniques.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical/optical isolation system (optical fibers) with an electrical isolation system based on high-voltage resistive dividers and isolated measurement circuits. This substitution uses electrical fields and high-voltage engineering principles instead of optical transmission, simplifying the wiring while maintaining isolation integrity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient, cost-effective current and voltage measurement in multi-voltage traction chains without the need for structural modifications, reducing size, mass, and complexity, while ensuring accurate energy consumption calculations.

Implementation Method 1

determining a potential difference between two points on the pantograph (1) to determine a current consumed by the traction chain

Methodology Applied
Scientific EffectOhm's Law: Ohm's Law

Implementation Method 2

a section (12b) of material with a known resistivity inserted into the structure of one of the arms (4, 3) of the pantograph (1)

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Implementation Method 3

an isolation transformer (29) integrated into a support leg (11) of the pantograph (1)

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 4

a temperature probe arranged on the current sensing member, said probe being connected to the operational amplifier to vary its gain as a function of temperature

Methodology Applied
Scientific EffectTemperature-dependent resistance: Thermo-resistive Effect

Implementation Method 5

The capture of the current on the catenary line is provided by a so-called pantograph device comprising an articulated structure fixed to the roof of a railway train

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Data Source

PatentEP2295994B1Device and method for measuring the power consumed by a power train of a railway vehicle
Publication Date: 2012.05.09 FAIVELY TRANSPORT SA
  • EP2295994B1 patent drawingFigure 1
  • EP2295994B1 patent drawingFigure 2
  • EP2295994B1 patent drawingFigure 3

AI summary

The device (20) has a determining unit for determining potential difference between two ends of sections (12a), proportional to current flowing on the sections of a current collecting unit e.g. pantograph (1), where the determining unit is constituted by a band(13), cable (14) and an operational amplifier (21). A multi-voltage pull chain of a railway vehicle e.g. rail car, is equipped with the collecting unit, where the current circulates on the collecting unit from a catenary line. A current transformer is integrated on a support frame (8) of the collecting unit. An independent claim is also included for a method for measuring current consumed by a multi-voltage pull chain of a railway vehicle.