Pantograph Support Ring for Compact Conical Antenna Deployment

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Solution Overview

Problem

Existing mechanical support ring structures for deployable space reflector antennas and solar sails have complex deployment mechanisms, leading to reduced deployment accuracy and reliability, and increased size and mass when folded, especially for conical shapes.

Innovation Solution

A mechanical support ring structure with a ring-shaped pantograph comprising circumferentially arranged pantograph sections and support rods, where each pantograph section has crosswise intersecting rods with adjustable ratios between distances, allowing deployment into both cylindrical and conical shapes without additional complex connecting sections, using telescopic mechanisms or sliding joints for efficient deployment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If a double-pantograph mechanism with intercrossing pantograph lever pairs is used to achieve conical shape deployment, then the deployed structure can achieve conical shape, but the folded state becomes larger in size and more complex in structure

Engineering Contradiction:
Improveconical shape capabilityVSAvoidfolded state size
Core Design Contradiction:
ShapeVSVolume of moving object

Solution Approach 1:

The pantograph mechanism is divided into multiple independent pantograph sections arranged circumferentially, each section being deployable independently. This segmentation allows the structure to be folded more compactly while maintaining the ability to form conical shapes when deployed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pantograph sections are designed with movable and fixed hinges that allow dynamic transformation between folded and deployed states. The ratio between distances from crossing position to attachment positions can be altered during deployment, enabling shape transformation without increasing folded state volume.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If additional connecting sections are added to connect separate pantograph mechanisms, then the ring-shaped support structure can be formed, but the deployment process becomes more complex and requires multiple stages

Engineering Contradiction:
Improvering-shaped structure formationVSAvoiddeployment process complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

Multiple pantograph sections are merged into a single ring-shaped pantograph structure where each section is integrated with adjacent sections through shared support rods and hinges. This merging eliminates the need for separate connecting sections and enables single-stage deployment.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Each pantograph section serves multiple functions: it provides structural support, enables deployment motion, and contributes to forming both cylindrical and conical shapes. The universal design of sections allows them to work together without additional specialized connecting components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Volume of moving object

If a compact folded state is achieved with smaller size, then the structure can be efficiently stowed in spacecraft, but the deployment accuracy and reliability may be reduced

Engineering Contradiction:
Improvefolded state compactnessVSAvoiddeployment accuracy
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The pantograph mechanism is designed with built-in geometric constraints and hinge configurations that guide the deployment process. The alterable distance ratios are predetermined in the design, providing inherent guidance that ensures accurate deployment without requiring complex control systems, thus maintaining high deployment accuracy despite compact folding.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Shape

If multiple separate pantograph mechanisms are used, then the deployed structure can achieve desired shape, but the overall structure becomes heavier and more complex

Engineering Contradiction:
Improvedeployed structure shapeVSAvoidoverall structure weight
Core Design Contradiction:
ShapeVSWeight of moving object

Solution Approach 1:

Multiple pantograph mechanisms are merged into a unified ring-shaped structure where components are shared between sections. Support rods, hinges, and connecting elements are common to adjacent sections, eliminating redundancy and reducing overall weight while maintaining the ability to achieve desired deployed shapes.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable, accurate, and efficient deployment into various shapes with reduced size and mass in the folded state, providing high stability and stiffness in the deployed state, suitable for diverse space and ground applications.

Implementation Method 1

a ring-shaped pantograph having a plurality of circumferentially arranged pantograph sections which are deployable for converting the mechanical support ring structure from the folded state into the deployed state

Methodology Applied
Scientific EffectPantograph mechanism: Pantograph

Implementation Method 2

using telescopic mechanisms or sliding joints for efficient deployment

Methodology Applied
Scientific EffectTelescopic mechanism:

Implementation Method 3

using telescopic mechanisms or sliding joints for efficient deployment

Methodology Applied
Scientific EffectSliding joint:

Data Source

PatentUS9153860B2Mechanical support ring structure
Publication Date: 2015.10.06 EUROPEAN SPACE AGENCY
  • US9153860B2 patent drawing
  • US9153860B2 patent drawing
  • US9153860B2 patent drawing

AI summary

A mechanical support ring structure for supporting a deployable space reflector antenna. The mechanical support ring structure is convertible from a folded state into a deployed state and includes a ring-shaped pantograph having a plurality of circumferentially arranged pantograph sections which are deployable for converting the mechanical support ring structure from the folded state into the deployed state, and a plurality of circumferentially arranged support rods, each pantograph section being arranged between a respective pair of support rods, wherein each pantograph section includes one or more pairs of pantograph rods which intersect crosswise with each other at a respective crossing position.