Paper Feed Tray Lever Mechanism for Accessible Regulation Plate Adjustment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Users with disabilities face difficulty in adjusting the position of the regulation plate in existing paper feed trays due to the complexity of the unlocking mechanism.

Innovation Solution

A paper feed tray design featuring a lever with a depression portion and an intermediate portion, covered by a cover with an extension, which allows for easy operation by enabling the user to slide the regulation plate while inserting a finger or elongated body into a space between the extension and intermediate portion, improving the operability of the adjustment mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a locking mechanism with a lever is used to fix the regulation plate position, then the regulation plate can be securely fixed, but users with disabilities cannot easily operate it

Engineering Contradiction:
Improvefixing reliabilityVSAvoidoperability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The locking mechanism is segmented into distinct functional zones: the depression portion for initiating unlocking, the intermediate portion for lever rotation, and the coupling portion for engaging/disengaging the locking member. This segmentation allows each part to perform its function independently, making the overall operation simpler and more accessible.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lever acts as an intermediary between the user's depression action and the locking member's engagement state. By pressing the depression portion, the user indirectly actuates the locking mechanism through the lever's rotation, which then moves the locking member to disengage from the regulation plate, facilitating easier operation for users with disabilities.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the locking mechanism is made simple for easy operation, then users with disabilities can operate it easily, but the regulation plate may not be securely fixed

Engineering Contradiction:
ImproveoperabilityVSAvoidfixing reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The locking mechanism transitions dynamically between locked and unlocked states through the lever's rotation. The locking member moves from an engaged position (securing the regulation plate) to a disengaged position (allowing adjustment), and this dynamic transition is triggered by a simple depression action, combining security with ease of operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The locking mechanism is designed to be self-actuating through the lever system. When the depression portion is pressed, the lever automatically rotates and the locking member disengages without requiring additional manual manipulation, making the mechanism both simple to operate and reliable in maintaining the locked state during normal use.

Inventive Principle:
Principle #25Self-service

3Reliability

If the lever structure is complex to ensure secure locking, then the regulation plate position is reliably fixed, but the device becomes difficult to operate

Engineering Contradiction:
Improveposition fixationVSAvoidmechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The lever integrates multiple functions into a single component: it provides the depression portion for user input, the intermediate portion for mechanical advantage and rotation, and the coupling portion for connecting to the locking member. This merging reduces the number of separate parts and simplifies the overall mechanism while maintaining reliable position fixation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The lever serves multiple purposes within the locking mechanism: it acts as a force transmission element, a rotation pivot, and a connection link to the locking member. This multi-functionality reduces the need for additional components, simplifying the device structure while ensuring reliable regulation plate positioning.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11254528B2Paper feed tray and image forming apparatus
Publication Date: 2022.02.22 KONICA MINOLTA INC
  • US11254528B2 patent drawing
  • US11254528B2 patent drawing
  • US11254528B2 patent drawing

AI summary

A paper feed tray includes a cassette, a regulation plate which is slidably attached to the cassette, a cover provided to the regulation plate, a locking portion which is covered with the cover and engages with the cassette to fix a position of the regulation plate, and a lever. The lever includes a coupling portion coupled with the locking portion, a depression portion configured to be depressed toward one side in a direction of sliding of the regulation plate, and an intermediate portion provided between the coupling portion and the depression portion. The lever operates the locking portion to be disengaged from the cassette upon the depression portion being depressed toward the one side. The cover includes an extension extending while facing the intermediate portion. A space, which is open at a tip to which the extension extends, is formed between the extension and the intermediate portion.