Paper-Based Packaging for Roof Window Flashing

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Solution Overview

Problem

The existing packaging methods for roof window flashing and covering members, primarily using plastic and cardboard, are not environmentally friendly and can lead to damage during handling and transportation, affecting the water tightness and aesthetic standards of installed roof windows.

Innovation Solution

A packed kit using paper-based materials for packaging, specifically covering free edges of flashing and covering members to reduce damage and facilitate recycling, while minimizing material usage and environmental impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If plastic wrapping is used to protect flashing and covering members, then protection during handling and transportation is improved, but environmental friendliness deteriorates

Engineering Contradiction:
Improveprotection during handling and transportationVSAvoidenvironmental friendliness
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the material parameter of the packaging from plastic to paper-based material, maintaining protective functionality while improving environmental compatibility. The paper-based packaging component provides adequate protection against deformation and scratching during handling and transportation, while being biodegradable and recyclable, thus resolving the contradiction between reliability and environmental friendliness.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs disposable paper-based packaging components that can be easily discarded after use without environmental harm. Unlike plastic wrapping that persists in the environment, the paper-based packaging degrades naturally, allowing the system to use inexpensive, single-use packaging that fulfills its protective role temporarily without long-term environmental negative effects.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If entire flashing and covering members are wrapped in packaging material, then protection is improved, but material usage and environmental impact increase

Engineering Contradiction:
Improveprotection of flashing and covering membersVSAvoidpackaging material usage
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent applies packaging material selectively to specific areas of the flashing and covering members, particularly the free edges that are most vulnerable to damage. Instead of wrapping the entire members, the packaging component is applied locally to the edges and surfaces most prone to deformation and scratching during handling, reducing overall material usage while maintaining adequate protection.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs partial packaging action, covering only the critical areas that need protection rather than the entire surface. This partial coverage approach provides sufficient protection against the most common damage modes (edge deformation and surface scratching) while minimizing the quantity of packaging material required, thus resolving the contradiction between protection level and material consumption.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentEP4332020A1A packed kit of flashing and/or covering members for a roof window and a method for packing a kit of flashing and/or covering members
Publication Date: 2024.03.06 VKR HOLDING AS
  • EP4332020A1 patent drawingFigure 1
  • EP4332020A1 patent drawingFigure 2~4
  • EP4332020A1 patent drawingFigure 5~6

AI summary

A packed kit of flashing and/or covering members for a roof window is disclosed, said kit comprising at least two flashing and/or covering members made from sheet metal and arranged in a cardboard box. Each of said flashing and/or covering members have free edges formed by an interruption of the sheet metal, and said at least two flashing and/or covering members are fixated in relation to each other by a packaging component wrapped at least partially around them. The packaging component covers at least one free edge of each of said at least two flashing and/or covering members and consists of one or more paper-based materials. A method for packing a kit of flashing and/or covering members for a roof window is also disclosed.