Paper roll support assembly

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Solution Overview

Problem

Existing paper roll holders often require disassembly to replace rolls and lack robust components for easy replacement, making the process cumbersome.

Innovation Solution

A paper roll assembly featuring first and second plates with arm assemblies, internal shafts, and springs that allow for independent rotation to facilitate easy mounting and removal of paper rolls, with constrained rotation and spring-biased positions for secure attachment and release.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a removable bar with telescoping feature is used to support the paper roll, then the paper roll can be mounted and removed, but the holder requires disassembly of a portion to replace the paper roll

Engineering Contradiction:
Improvepaper roll replacementVSAvoidholder structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The holder is divided into a stationary housing and a rotatable arm assembly that can be independently rotated. The arm assembly includes an internal shaft with tabs that engage with housing tabs to provide discrete rotational positions. This segmentation allows the paper roll to be accessed by simply rotating the arm to a release position without disassembling any parts of the holder.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If pivot assemblies are added to assist in replacing paper rolls, then paper roll replacement is facilitated, but the components may not be robust enough for easy replacement

Engineering Contradiction:
Improvepaper roll replacementVSAvoidcomponent robustness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The arm assembly is designed to rotate dynamically between a normal operating position and a paper roll release position. The rotation is constrained by engagement between the internal shaft tabs and housing tabs, providing controlled movement. This dynamic design allows easy paper roll replacement while maintaining structural robustness through the tab engagement mechanism.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If the arm assembly rotates independently of the housing, then paper roll mounting and removal is facilitated, but constrained rotation is needed to control the movement

Engineering Contradiction:
Improvepaper roll mounting and removalVSAvoidrotation constraint mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The internal shaft with its tabs acts as an intermediary between the arm assembly and the housing. The shaft tabs engage with housing tabs to provide constrained rotation, allowing the arm to rotate independently while maintaining a controlled range of motion. This intermediary mechanism enables easy paper roll mounting and removal without requiring complex rotation constraint systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and user-friendly mounting and removal of paper rolls without disassembling the holder, ensuring robust and secure attachment while minimizing effort.

Implementation Method 1

A spring may be disposed upon one of the internal shafts to bias rotation of one of the internal shafts toward an at-rest position

Methodology Applied
Scientific EffectSpring bias: Spring

Data Source

PatentUS10463206B2Paper roll support assembly
Publication Date: 2019.11.05 LIBERTY HARDWARE MFG CORP
  • US10463206B2 patent drawing
  • US10463206B2 patent drawing
  • US10463206B2 patent drawing

AI summary

A paper roll assembly is provided with first and second plates and first and second arm assemblies. Each of the first and second plates defines a through-hole and includes two plate tabs spaced from one another and located on a plate inner surface. Each of the first and second arm assemblies is arranged with one of the first and second plates for rotation independent of the plate. Each arm assembly includes an arm secured to an internal shaft extending through the through-hole. Each internal shaft includes a first shaft tab and a second shaft tab extending from the internal shaft. One of the internal shafts is arranged with one of the plates so rotation of the internal shaft is constrained to facilitate mount or removal of the paper roll by contact between one of the two plate tabs and one of the first shaft tab and the second shaft tab.