Paper Scrap Storage Airflow Control to Prevent Dust Ejection

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Solution Overview

Problem

Existing paper-material supply apparatuses face issues with paper material and dust being blown out due to convection and impact forces during input, leading to inefficiencies and waste of materials.

Innovation Solution

A material storage apparatus with a lid, humidification, and air circulation system that maintains negative pressure when open to prevent material ejection and stabilize humidity, using blowers to manage airflow and humidity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If paper material is input into the material container, then the material container needs to be open for loading, but paper material and dust are blown out due to convection and impact forces

Engineering Contradiction:
Improvematerial loadingVSAvoidpaper material and dust ejection
Core Design Contradiction:
Ease of operationVSLoss of substance

Solution Approach 1:

The patent applies preliminary anti-action by generating negative pressure inside the material container before material input occurs. The air circulation portion creates a suction force that counteracts the convective upward flow and impact forces generated during material loading, preventing paper material and dust from being blown out of the container while maintaining ease of operation.

Inventive Principle:
Principle #9Preliminary anti-action

2Loss of substance

If the lid is closed to prevent material ejection, then material loss is reduced, but humidity control becomes difficult

Engineering Contradiction:
Improvepaper material retentionVSAvoidhumidity control system
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The lid serves multiple functions: it prevents material ejection by closing the container opening, and it integrates humidity control functionality through the humidification portion that supplies humidified air to the interior space. This multi-functionality approach reduces device complexity while achieving both material retention and humidity control objectives.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The humidification portion continuously supplies humidified air to the material container interior, maintaining appropriate humidity levels for paper material storage. This continuous action ensures that even when the lid is closed to prevent material loss, the humidity control function remains active and effective.

Inventive Principle:
Principle #20Continuity of useful action

3Productivity

If positive pressure is maintained in the material container, then material input is facilitated, but convection causes material and dust to blow upward and out

Engineering Contradiction:
Improvematerial input efficiencyVSAvoidconvective material ejection
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent inverts the conventional pressure approach by maintaining negative pressure instead of positive pressure in the material container. This inversion prevents convective upward flow that causes material ejection, while the air circulation portion still facilitates material input through controlled suction forces that draw material into the container without generating harmful convective currents.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents material and dust ejection during input, maintains humidity, and ensures efficient material handling and measurement.

Implementation Method 1

a humidification portion (220) including a first blower (223) and configured to supply humidified air into the material container (201)

Methodology Applied
Scientific EffectHumidification:

Implementation Method 2

an air circulation portion (230) including a second blower (232) and configured to suck air in the material container (201), when the lid (210) is open, the material container (201) has a negative pressure

Methodology Applied
Scientific EffectNegative pressure generation:

Implementation Method 3

a blower configured to blow air into the transportation path member to generate an air flow that sends the paper material input from the paper-material input portion into the transportation path member to the discharge portion

Methodology Applied
Scientific EffectAir flow transport:

Data Source

PatentUS12601112B2Material storage apparatus, method of controlling material storage apparatus, and sheet manufacturing apparatus
Publication Date: 2026.04.14 SEIKO EPSON CORP
  • US12601112B2 patent drawing
  • US12601112B2 patent drawing
  • US12601112B2 patent drawing

AI summary

A material storage apparatus includes: a material storage portion configured to store scraps of paper and including a material container and a lid, the material container having a material inlet enabling the scraps of paper to be input into the material container, the lid being configured to open and close the material inlet; a humidification portion including a first blower and configured to supply humidified air into the material container; and an air circulation portion including a second blower and configured to suck air in the material container, and when the lid is open, the material container has a negative pressure.