Paper Towel Dispenser Carousel for Safer Loading and Wear Adaptation

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Solution Overview

Problem

Paper towel dispensers for continuous rolls often require time-consuming loading and reloading, and existing designs can pinch operators' hands or fingers, and may not adapt well to varying paper towel grades or wear out quickly.

Innovation Solution

A paper towel dispenser with a carousel system and closure device that allows easy loading and unloading, prevents pinching, and adjusts dispensing bodies to accommodate different paper towel sizes and wear by rotating dispensing bodies with varying outlet radii to maintain efficient dispensing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a closure device is added to restrain paper towels in the dispensing body, then operator safety is improved by preventing pinching, but device complexity increases

Engineering Contradiction:
Improvepinching hazardVSAvoiddispenser structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

A closure device acts as an intermediary element between the paper towel roll and the dispensing body. This closure device includes a closure member that can be positioned to block the cutout, preventing direct contact between operator fingers and the paper towel tension area, thereby eliminating the pinching hazard while maintaining the dispensing function

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If dispensing bodies with varying outlet radii are rotated to accommodate wear and different paper towel grades, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improveaccommodation of different paper towel gradesVSAvoidcarousel system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The carousel system implements dynamics by allowing rotation of dispensing bodies to different positions. Each dispensing body has a specific outlet radius optimized for different paper towel grades or wear conditions. The system dynamically adapts to varying requirements by rotating the appropriate dispensing body into the active dispensing position, enabling one dispenser to handle multiple paper towel types effectively

Inventive Principle:
Principle #15Dynamics

3Productivity

If a carousel system with multiple dispensing bodies is implemented, then productivity is improved by reducing loading time, but device complexity increases

Engineering Contradiction:
Improveloading efficiencyVSAvoidcarousel mechanism
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The carousel system prepares multiple dispensing bodies in advance, each pre-configured with different outlet radii suitable for different paper towel grades or wear stages. By having multiple pre-prepared dispensing bodies on the carousel, the system eliminates the need for time-consuming loading and unloading operations, as the appropriate dispensing body is already in position or can be quickly rotated into position

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10149578B2Paper towel dispensers
Publication Date: 2018.12.11 WISCONSIN PLASTICS INC
  • US10149578B2 patent drawing
  • US10149578B2 patent drawing
  • US10149578B2 patent drawing

AI summary

A paper towel dispenser for dispensing paper towels from a continuous roll of paper towels includes a dispensing body configured to dispense paper towels. The dispensing body has an upstream inlet configured to receive the paper towels and a downstream outlet configured to dispense the paper towel. The dispensing body defines a cutout that extends between the upstream inlet and the downstream outlet through which the paper towels are moved to load the paper towels into the dispensing body. The dispenser includes a closure device configured to be received in the cutout and restrain the paper towels in the dispensing body.