Paper Towel Cabinet Support Bar for Controlled Single-Towel Dispensing

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Solution Overview

Problem

Current paper towel dispensers suffer from bloating issues, leading to wastage and tearing of paper towels, especially when the stack is high or low, and aesthetics are compromised due to improper opening sizes and friction, which is exacerbated with recycled towels or wet hands.

Innovation Solution

A paper towel cabinet with a dispenser module featuring a bar extending between the edges of the opening, which supports the stack and reduces friction, preventing bloating and tearing by dividing the opening into smaller sections for controlled dispensing, and optionally using a weight to maintain orientation when the stack is depleted.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a large opening is provided in the cabinet to accommodate various fold configurations and sizes of paper towels, then the dispenser can accommodate various paper towel sizes and fold configurations, but the opening causes bloating of paper towels and allows multiple towels to be pulled out at once leading to wastage

Engineering Contradiction:
Improveaccommodation of various paper towel sizes and fold configurationsVSAvoidpaper towel wastage due to bloating and multiple towels being pulled out
Core Design Contradiction:
Adaptability or versatilityVSLoss of substance

Solution Approach 1:

The opening is divided into multiple smaller openings by providing partitions that extend from the bottom of the cabinet towards the front surface. Each partition creates a separate compartment for individual paper towels, preventing them from bunching together and being pulled out in clusters. This segmentation maintains the ability to accommodate various paper towel sizes while preventing wastage.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If the stack of paper towels is high in the cabinet, then the dispenser can hold sufficient supply, but the weight of the stack causes bloating at the opening and friction that leads to tearing when pulling towels

Engineering Contradiction:
Improvepaper towel supply quantityVSAvoidpaper towel integrity during dispensing
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

By dividing the large opening into multiple smaller openings using partitions, each paper towel in the high stack has its own dedicated exit path. This reduces the friction and pressure concentration on individual towels, preventing tearing even when the stack is high and heavy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The partitions create localized channels that guide each paper towel individually through the opening. This localizes the interaction between paper towels and the opening structure, reducing the cumulative friction effect that causes tearing in high stacks.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If the opening is large to allow manual pulling of paper towels, then ease of operation is improved, but the bottom opening does not correspond with the size of paper towels causing bloating and tearing

Engineering Contradiction:
Improvemanual paper towel pullingVSAvoidopening size correspondence with paper towel dimensions
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The opening is segmented into multiple smaller openings that better match the dimensions of individual paper towels. Each smaller opening corresponds more precisely to the size of a single towel, preventing bloating while still allowing easy manual pulling through the divided openings.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8152021B2Paper towel cabinet with paper towel support bar
Publication Date: 2012.04.10 BORICK WASHROOM EQUIP
  • US8152021B2 patent drawing
  • US8152021B2 patent drawing
  • US8152021B2 patent drawing

AI summary

A paper towel cabinet includes an enclosure and an opening that includes first edge a second edge. The cabinet further includes a dispenser module configured to be housed in the enclosure. The dispenser module includes a pair of generally parallel side walls defining a channel having a dispensing end, and a bar extending between the side walls proximate to the dispensing end. When the dispenser module is disposed in the enclosure with the dispensing end disposed at the opening, the bar extends along the opening between the first edge and the second edge of the opening. When a stack of paper towels is placed in the channel, the bar is disposed between a stack of paper towels and the opening. The paper towel cabinet may also include a bar extending along the opening between the first edge and the second edge without having a dispenser module. The bar may be formed at any one of the first edge or second edge of the opening by an inwardly curved surface formed by any one of the first edge and the second edge.