Paper Web Packaging Product Dimensional Stability

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Solution Overview

Problem

Existing machine-made three-dimensional packaging products made from paper or waste paper lack dimensional stability, particularly when prefabricated and stored, due to elastic deformation restoring forces that cause them to unfold and detach, especially in areas that provide cushioning functions.

Innovation Solution

A machine-made three-dimensional packaging product is created by folding over at least one free end edge of a paper web section and connecting it to a central region using a deformation zone with embossing and perforations, preventing the product from unfolding and maintaining its shape through interlocking layers and elastic force retention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the packaging product is made from paper web with folded and connected edge strips to form cushion cavities, then the cushioning function is achieved, but the product unfolds and detaches due to elastic deformation restoring forces during storage

Engineering Contradiction:
Improvedimensional stabilityVSAvoidshape retention
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies preliminary action by introducing embossing and perforations into the paper web during the manufacturing process, before the product is put into storage and use. The embossing creates pre-formed deformation zones that control how the paper folds, while perforations create pre-defined separation lines that allow controlled unfolding. This preliminary structuring prevents random unfolding during storage by establishing predetermined fold paths and connection points, thereby maintaining dimensional stability and shape retention throughout the product lifecycle.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If additional fastening means like adhesives are used to prevent unfolding, then dimensional stability is improved, but the product rigidity is weakened and manufacturing complexity increases

Engineering Contradiction:
Improvedimensional stabilityVSAvoidproduct rigidity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent implements self-service by designing the paper web to fasten itself through embossing and perforations without requiring external adhesives or fastening means. The embossed deformation zones create self-locking folded structures, while perforations enable self-interlocking between paper layers through interlocking tabs and slots. This self-fastening mechanism maintains dimensional stability and rigidity while avoiding the weakening effects of adhesives and reducing manufacturing complexity by eliminating additional fastening steps.

Inventive Principle:
Principle #25Self-service

3Shape

If the paper web is folded and connected to form three-dimensional packaging product, then the cushioning shape is created, but elastic deformation restoring forces cause the product to detach during storage

Engineering Contradiction:
Improvecushioning shapeVSAvoidstorage duration
Core Design Contradiction:
ShapeVSDuration of action of stationary object

Solution Approach 1:

The patent applies parameter changes by modifying the physical and mechanical properties of the paper web through embossing and perforations. The embossing alters the local stiffness and flexibility parameters of the paper, creating zones that are more compliant in specific directions while maintaining rigidity in others. The perforations change the structural parameters by creating controlled weak points that guide folding and prevent random deformation. These parameter modifications enable the paper web to maintain its three-dimensional cushioning shape throughout storage by controlling the elastic deformation behavior and preventing detachment.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures the packaging product retains its cushioning shape and dimensional stability even after storage, preventing unfolding and detaching, while avoiding the use of additional fastening means like adhesives, thus maintaining rigidity and preventing weakening of the product.

Implementation Method 1

plastically deforming the central area along the attachment zone, for example by rolling interlocking embossing wheels

Methodology Applied
Scientific EffectPlastic deformation: Plasticity

Implementation Method 2

The perforation extends in alignment through at least two layers of paper web sections that overlap because the longitudinal edge strip is folded over or rolled up

Methodology Applied
Scientific EffectMechanical interlocking: Mechanical Fastener

Implementation Method 3

at least one free end edge strip of the paper web section is folded over along its entire length so that it projects over at least part of the middle area

Methodology Applied
Scientific EffectFolding: Folding

Data Source

PatentEP2711168B1Mechanically produced packaging product, method and device for mechanically producing the packaging product
Publication Date: 2016.11.02 SPRICK GMBH BIELEFELDER PAPIER UND WELLPAPPENWERKE & CO
  • EP2711168B1 patent drawingFigure 1
  • EP2711168B1 patent drawingFigure 2
  • EP2711168B1 patent drawingFigure 3

AI summary

The packaging product (1) has a main portion that is formed in a predetermined manner portion of single-or multi-layered paper web. The central region (17) is formed in two paper web portion and is set in parallel to longitudinal edges extended in the trajectory direction. The longitudinal edge strips (13,15) of web portion along entire length are folded over the central region. The free longitudinal edge of the longitudinal edge strip is fixed with center region along a fastening zone (19), so that the packaging products form the crush cavity along trajectory direction. Independent claims are included for the following: (1) a method for machine-manufacturing three-dimensional packaging product; and (2) a device for machine-manufacturing three-dimensional packaging product.