Parallel Air Treatment for Humidity Control Without Overcooling

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Solution Overview

Problem

Conventional air conditioning systems, such as the Shaw system, face challenges in high ventilation requirements and abnormal dehumidification needs, leading to overcooling and energy inefficiencies, especially in applications like hospitals and laboratories, and struggle to control multiple thermal zones with precise humidity and temperature control.

Innovation Solution

The improved air conditioning system employs at least two additional heat exchangers and a variable speed pump to recover energy not required for dry bulb conditions, utilizing a parallel airflow configuration with dehumidification and sensible cooling treatment stages, and a heat transfer pump to optimize energy efficiency and control humidity and temperature effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the Shaw system is used for high ventilation requirements (40-50% outdoor air), then ventilation needs are met, but the conditioned space is overcooled and energy efficiency deteriorates

Engineering Contradiction:
Improveoutdoor air quantityVSAvoidenergy efficiency
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The system divides the air treatment process into separate latent cooling (dehumidification) and sensible cooling stages using distinct heat exchangers. Outdoor air is treated in a latent cooling heat exchanger while return air is treated in a sensible cooling heat exchanger, allowing independent control of each cooling function to prevent overcooling while meeting high ventilation requirements

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the operational parameters by using a variable speed pump to control the cooling medium flow rate dynamically. This allows the system to adjust the cooling capacity to match the actual load, preventing energy waste from excessive cooling when high outdoor air quantities are used

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If the Shaw system provides abnormal dehumidification for very low dew point temperatures, then dehumidification requirements are met, but energy efficiency deteriorates

Engineering Contradiction:
Improvedew point temperature controlVSAvoidenergy efficiency
Core Design Contradiction:
Manufacturing precisionVSLoss of energy

Solution Approach 1:

The system segments the cooling function into dedicated latent cooling heat exchangers that specialize in dehumidification. By using separate heat exchangers for latent and sensible cooling, the system can achieve precise dew point temperature control without the energy waste associated with using a single system for both functions

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system replaces traditional mechanical dehumidification methods with a heat exchanger-based approach that uses thermal energy transfer. This substitution allows for more efficient and precise control of dew point temperatures by utilizing the thermodynamic properties of the cooling medium rather than mechanical compression and expansion cycles

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If the Shaw system is used for multiple thermal zones with individual control, then zone control capability is improved, but system complexity increases

Engineering Contradiction:
Improvethermal zone control capabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system uses separate heat exchangers for different air streams (outdoor air and return air) that can be independently controlled. This segmentation allows different thermal zones to be served by adjusting the flow and temperature of cooling medium to specific heat exchangers, providing zone control capability without requiring completely separate systems for each zone

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs a single variable speed pump that serves multiple functions by controlling cooling medium flow to different heat exchangers. This multi-functional approach allows one pump to support multiple thermal zones, reducing overall system complexity while maintaining adaptability for individual zone control

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system enhances energy efficiency and control over humidity and temperature, allowing for effective operation with higher outdoor air usage and precise zone control, reducing energy consumption and eliminating the need for reheat, while maintaining comfortable conditions.

Implementation Method 1

an outdoor air latent cooling treatment stage configured to provide parallel airflow with a return air sensible cooling treatment stage

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

outdoor air is pre-treated (dehumidified and cooled) by a first, separate outdoor-air heat exchanger

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

a variable speed pump to recover energy used to dehumidify that is not required to satisfy the dry bulb conditions

Methodology Applied
Scientific EffectFluid flow: Pump

Data Source

PatentUS8439277B2Air conditioning system
Publication Date: 2013.05.14 SMAC TECH
  • US8439277B2 patent drawing
  • US8439277B2 patent drawing
  • US8439277B2 patent drawing

AI summary

The present invention provides an air conditioning system that is capable of treating a conditioned space by treating outdoor air from outside the conditioned space and return air from inside the conditioned space, and mixing the outdoor air with the return air to form supply air for the conditioned space, the air conditioning system including an outdoor air latent cooling treatment stage configured to provide parallel airflow with a return air sensible cooling treatment stage, and a means for mixing outdoor air with return air to form conditioned space supply air, wherein the outdoor air latent cooling treatment stage includes at least a dehumidification heat exchanger, combination pre-cooling and heat reclaim heat exchangers, and a heat transfer pump, and the return air sensible cooling treatment stage includes at least a sensible cooling heat exchanger.