Parallel Battery Branch Maintenance via Single DC/DC Converter

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing battery module management systems face challenges in isolating a branch for maintenance without disrupting power supply to other branches, leading to service interruptions and complex, expensive architectures.

Innovation Solution

A decentralized system using a single bidirectional DC/DC converter and branch controllers allows for individual branch maintenance without interrupting the power supply, utilizing power from other branches and reconnection to maintain system availability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of repair

If a branch is isolated for maintenance, then maintenance operations can be performed, but power supply to the electrical load is interrupted

Engineering Contradiction:
Improvebranch maintenanceVSAvoidpower supply continuity
Core Design Contradiction:
Ease of repairVSReliability

Solution Approach 1:

The system is divided into multiple independent parallel branches, each with its own switching mechanism. This allows one branch to be isolated for maintenance while other branches remain operational and continue to supply power to the electrical load, thus maintaining system reliability during repair operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A DC/DC converter is introduced as an intermediary component between the parallel branches and the electrical load. This converter enables seamless power transfer and allows branch isolation without directly interrupting the power supply to the load, as the converter can maintain continuous power delivery from remaining active branches.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If a DC/DC converter is assigned to each branch, then individual branch control is achieved, but system complexity and cost increase

Engineering Contradiction:
Improveindividual branch controlVSAvoidconverter quantity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A single DC/DC converter is designed to perform multiple functions: it can connect or disconnect any branch from the electrical load, perform maintenance operations on isolated branches, and maintain continuous power supply. This multi-functional converter replaces the need for dedicated converters on each branch, reducing overall system complexity while maintaining individual branch control capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables maintenance operations like balancing and state of charge determination without service unavailability, improving fault tolerance and reducing system complexity and costs.

Implementation Method 1

a bidirectional DC/DC converter, whose input (E) is connected to the external circuit and whose output (S) is connected to the internal circuit (IC)

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP3490099B1Architecture of parallel connected battery modules
Publication Date: 2023.05.10 SAFT GRP SA
  • EP3490099B1 patent drawingFigure 1~3

AI summary

A battery architecture based on the parallel connection of n branches of battery modules connected to a DC/DC converter, all controlled by an intelligent controller. This allows for the isolation of a branch, its connection to the DC/DC converter, and the charging or discharging of that branch using the available power of the battery modules in the other n-1 branches. The other n-1 branches remain simultaneously available to a user. The isolated branch is then reconnected to the other branches to reconstitute the original system. This architecture enables operations such as voltage balancing between modules, state of charge determination, and capacity measurement. The architecture includes a single bidirectional DC/DC step-up converter capable of individually charging and discharging the module(s) in each branch.