Parallel Battery Short Circuit Protection via Segmented Switching

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Solution Overview

Problem

High-power d.c. voltage sources using lithium-ion electrochemical accumulators face challenges in managing high short-circuit currents, which exceed the breaking capacity of conventional electro-mechanical circuit-breakers, making it difficult to maintain safety and feasibility in electrical installations, especially in high-power applications.

Innovation Solution

An electrical installation is designed with a d.c. voltage source comprising electrochemical accumulator batteries connected in parallel, where the voltage source is connected in series with a circuit-breaker of lower breaking capacity. A control circuit detects when the current exceeds the tripping current of the circuit-breaker and strategically opens or closes switches to ensure the current through the circuit-breaker is within its tripping and breaking capacity, allowing for rapid response and safe operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high-power d.c. voltage sources use lithium-ion electrochemical accumulators connected in parallel, then energy storage capacity is improved, but short-circuit current exceeds the breaking capacity of conventional circuit-breakers

Engineering Contradiction:
Improveenergy storage capacityVSAvoidcircuit-breaker breaking capacity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent divides the parallel battery system into multiple groups, each equipped with its own circuit-breaker. This segmentation allows each circuit-breaker to handle a portion of the total short-circuit current, making the protection system feasible with conventional breaking capacities while maintaining high overall energy storage capacity through the parallel configuration of multiple battery groups.

Inventive Principle:
Principle #1Segmentation

2Reliability

If electro-mechanical circuit-breakers with high breaking capacity are used, then short-circuit protection is improved, but cost and device complexity increase significantly

Engineering Contradiction:
Improveshort-circuit protection capabilityVSAvoidcircuit-breaker system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Instead of using a single complex high-capacity circuit-breaker, the patent segments the protection function across multiple standard-capacity circuit-breakers, each protecting a specific battery group. This approach reduces individual device complexity and cost while collectively providing adequate short-circuit protection for the entire high-power system.

Inventive Principle:
Principle #1Segmentation

3Quantity of substance

If numerous electrochemical accumulators are connected in parallel to achieve high capacity, then energy storage is improved, but the internal resistance decreases causing higher short-circuit currents

Engineering Contradiction:
Improvebattery capacityVSAvoidshort-circuit current magnitude
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent segments the parallel battery configuration into multiple groups with individual circuit-breakers. This segmentation controls the short-circuit current path, ensuring that each circuit-breaker handles only a portion of the total current, thereby managing the harmful effect of high short-circuit currents while preserving the high capacity benefits of parallel connection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Circuit-breakers serve as intermediary protective devices between the parallel battery groups and the electrical installation. These intermediaries limit and control the short-circuit current flow, preventing excessive currents from reaching the electrical installation while allowing the batteries to maintain their high capacity through parallel connection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9948086B2Protection of a power supply including a plurality of batteries in parallel against an external short circuit
Publication Date: 2018.04.17 COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
  • US9948086B2 patent drawing
  • US9948086B2 patent drawing
  • US9948086B2 patent drawing

AI summary

An electrical installation includes a circuit-breaker having a breaking capacity PdC and a tripping current Is, an ammeter measuring the current, and a DC voltage source comprising batteries connected in parallel and connected in series with the circuit-breaker. The sum of the short-circuit currents of the batteries connected in parallel is higher than the breaking capacity PdC of the circuit-breaker. A plurality of the batteries each includes a respective switch capable of opening a connection between the battery of the same and the circuit-breaker. The electrical installation also includes a control circuit to detect that the current passing through the circuit-breaker is higher than the tripping current Is and to control the opening of a plurality of the switches in order to apply, through the circuit-breaker, a current higher than the tripping current Is of the same and lower than the breaking capacity PdC of the same.