Parallel Battery Pack Control Using SOH and SOC Power Allocation

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Solution Overview

Problem

Renewable energy sources like solar and wind power lack flexibility in meeting changing energy demands due to their inability to be dispatched on demand, necessitating energy storage systems that can store and release electricity as needed.

Innovation Solution

A distributed power energy storage system (DPESS) utilizing multi-source inputs smart technology (MIST) with heterogeneous battery packs, including new and second-use electric vehicle batteries, connected in parallel and managed by a controller that monitors and controls state of health and state of charge to optimize charge/discharge rates, eliminating the need for pre-selection and series connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If renewable energy sources (solar and wind power) are used for energy generation, then clean and renewable energy supply is improved, but flexibility in meeting changing energy demands deteriorates due to inability to be dispatched on demand

Engineering Contradiction:
Improveclean energy supplyVSAvoidflexibility in meeting changing energy demands
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The system segments the energy storage into multiple independent battery packs (first battery pack, second battery pack, etc.) connected in parallel, each with its own BPMU for independent monitoring and control. This segmentation allows flexible dispatch of individual packs to meet changing energy demands while maintaining overall system functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The controller dynamically adjusts the charge/discharge rates of individual battery packs based on real-time SOH and SOC data, enabling the system to adapt flexibly to changing energy demands. The dynamic control allows the system to dispatch energy from specific packs based on their current state, resolving the contradiction between renewable energy supply and dispatchability.

Inventive Principle:
Principle #15Dynamics

2Ease of manufacture

If heterogeneous battery packs (new and second-use EV batteries) are connected in parallel without pre-selection, then ease of manufacture and system flexibility are improved, but manufacturing precision and system reliability deteriorate due to varying battery conditions

Engineering Contradiction:
Improveease of connecting battery packsVSAvoidsystem reliability with heterogeneous batteries
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

Each battery pack is equipped with a BPMU that continuously monitors SOH and SOC and provides feedback to the controller. The controller uses this feedback information to intelligently allocate charge/discharge tasks to appropriate packs, ensuring system reliability despite heterogeneity. This feedback mechanism allows the system to accommodate mixed battery types without compromising reliability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the operational parameters (charge/discharge rates) of individual battery packs based on their specific SOH and SOC states. By dynamically adjusting these parameters, the system can safely utilize heterogeneous battery packs with different capacities and health levels, resolving the contradiction between ease of manufacture and system reliability.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If individual power converters are assigned to each battery pack, then adaptability and control precision are improved, but device complexity increases

Engineering Contradiction:
Improvecontrol flexibility for each battery packVSAvoidsystem complexity with multiple power converters
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The power converters are designed as universal units that can work with any battery pack type. Each converter serves multiple functions: power conversion, bidirectional communication with BPMU, and participation in coordinated control. This multi-functionality reduces the need for specialized components, managing system complexity while maintaining adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The BPMU acts as an intermediary between the battery packs and the controller, managing communication and control signals. This intermediary layer simplifies the overall system architecture by standardizing interfaces, allowing individual power converters to be assigned to battery packs without creating unmanageable complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If the controller monitors and controls SOH and SOC of each battery pack in real-time, then reliability and safety are improved, but use of energy and computational resources increase

Engineering Contradiction:
Improvesafety through real-time monitoringVSAvoidenergy consumption for monitoring and control
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The controller implements partial monitoring by focusing on critical parameters (SOH and SOC) rather than all possible battery parameters. This selective monitoring approach maintains reliability and safety while minimizing the energy and computational resources required for the monitoring function.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The BPMU in each battery pack performs self-monitoring of SOH and SOC and autonomously communicates this data to the controller. This self-service approach reduces the burden on the main controller, lowering its energy consumption and computational load while maintaining real-time monitoring capability for system reliability.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11799140B2Controller for energy storage, system comprising the same, and methods of using the same
Publication Date: 2023.10.24 CHINA ENERGY INVESTMENT CORP LTD
  • US11799140B2 patent drawing
  • US11799140B2 patent drawing
  • US11799140B2 patent drawing

AI summary

An electrical energy storage system, a controller, and methods of using the same are provided. The system includes battery packs connected in parallel, one or more battery power management unit, one or more power converters, and a controller. The controller includes one or more processor and at least one tangible, non-transitory machine readable medium encoded with one or more programs configured to perform steps for discharging or charging. The steps include: reading data including state of health (SOH) and state of charge (SOC) from each battery pack, connecting a respective battery pack with a respective power converter; receiving a power command from an energy management system, calculating a respective power rate of each battery pack based on the data of SOH, SOC, and the power command, and discharging power from battery packs to a grid or charging power to battery packs based on the power rate of each battery pack.