Parallel Battery Switch Control for Inrush Current Mitigation

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Solution Overview

Problem

Existing power storage systems with multiple power storage apparatuses connected in parallel face challenges in efficiently charging or discharging these units due to characteristic differences caused by aging deterioration and varying resistance values of conductive paths, leading to potential errors in voltage measurement and increased risk of inrush current or arc discharge.

Innovation Solution

A control apparatus that controls switches connecting multiple power storage apparatuses in parallel, based on respective voltage values and resistance values of conductive paths, to efficiently charge or discharge the apparatuses, thereby considering and mitigating the effects of characteristic differences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple power storage apparatuses are connected in parallel to increase system capacity, then the overall energy storage capability is improved, but the risk of inrush current and arc discharge increases due to characteristic differences between individual apparatuses

Engineering Contradiction:
Improveenergy storage capacityVSAvoidinrush current and arc discharge risk
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The control apparatus measures voltage values and resistance values of conductive paths before connecting power storage apparatuses in parallel, and performs preliminary calculations to determine appropriate switch control strategies that prevent inrush current and arc discharge while enabling safe parallel operation to increase system capacity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control apparatus continuously monitors voltage values and resistance values of each power storage apparatus, uses this feedback information to calculate optimal switch control actions, and dynamically adjusts the connection state of each apparatus to prevent harmful effects while maintaining system capacity

Inventive Principle:
Principle #23Feedback

2Device complexity

If simple voltage measurement is used to control parallel power storage apparatuses, then the control system complexity is reduced, but voltage measurement errors occur due to varying resistance values of conductive paths

Engineering Contradiction:
Improvecontrol system complexityVSAvoidvoltage measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The control apparatus introduces resistance value measurements as an intermediary parameter to compensate for voltage measurement errors, using the relationship between voltage, current, and resistance to calculate accurate voltage values at the power storage apparatus terminals despite variations in conductive path resistance

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The control apparatus changes from simple voltage measurement to a multi-parameter measurement approach that includes both voltage and resistance values, and uses calculated parameters derived from these measurements to achieve accurate voltage determination and improve measurement precision without excessive system complexity

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12218532B2Power storage system, control apparatus for power storage apparatus, and control method for controlling switches connected to the power storage apparatus
Publication Date: 2025.02.04 KYOCERA CORP
  • US12218532B2 patent drawing
  • US12218532B2 patent drawing
  • US12218532B2 patent drawing

AI summary

A power storage system includes a plurality of power storage apparatuses and a control apparatus. The plurality of power storage apparatuses are connected in parallel to each other via respective switches. The control apparatus controls the switches, based on respective voltage values of the plurality of power storage apparatuses and respective resistance values of conductive paths of the plurality of power storage apparatuses. The control apparatus charges or discharges at least one of the plurality of power storage apparatuses.