Parallel Coil Inductive Position Sensor Emission Reduction

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Solution Overview

Problem

Inductive position sensors face challenges in reducing conducted and radiated emissions while maintaining signal strength and accuracy, as existing techniques often result in unintended attenuation of the receive signal and output analog signal amplitude.

Innovation Solution

A sensor configuration with a first coil arranged in parallel with a second coil, along with an oscillator and capacitors positioned between them, allows for increased capacitance without falling below a resonance frequency threshold, thereby enhancing filtering of harmonic frequencies and reducing emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If capacitance is increased to filter harmonic frequencies and reduce emissions, then conducted and radiated emissions are reduced, but resonance frequency may fall below the required threshold

Engineering Contradiction:
Improveconducted and radiated emissionsVSAvoidresonance frequency threshold compliance
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent divides the single coil into two separate coils (first coil and second coil) that are arranged in parallel. This segmentation allows the system to achieve lower equivalent inductance while maintaining the resonant frequency above the threshold, enabling the use of higher capacitance values for effective harmonic filtering without compromising frequency compliance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the electrical parameters of the circuit by configuring two coils in parallel instead of using a single coil. This parameter change reduces the equivalent inductance, which in turn allows the resonant frequency to remain above the threshold even with increased capacitance, thereby enabling effective emission filtering.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If coil inductance is decreased to allow higher capacitance for filtering, then harmonic filtering and emission reduction are improved, but signal strength may be attenuated

Engineering Contradiction:
Improveharmonic frequency emissionsVSAvoidsignal strength
Core Design Contradiction:
Object-generated harmful factorsVSLoss of energy

Solution Approach 1:

By segmenting the coil into two parallel coils, the system achieves lower equivalent inductance for better filtering performance while the parallel configuration maintains adequate signal coupling and energy transfer, thus avoiding significant signal attenuation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines two coils in parallel to achieve the desired electrical characteristics. This merging of components allows the system to benefit from reduced equivalent inductance for filtering while maintaining sufficient signal strength through the combined effect of both coils.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If a single coil is used in the sensor circuit, then the circuit is simpler, but emission filtering effectiveness is limited

Engineering Contradiction:
Improvecoil configurationVSAvoidharmonic frequency emissions
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent applies segmentation by dividing a single coil into two separate coils arranged in parallel. This increases the filtering effectiveness for harmonic frequencies while keeping the overall circuit design relatively simple and manageable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses a composite coil configuration where two coils are combined in parallel to create a new electrical structure with superior filtering properties. This composite arrangement provides better emission filtering than a single coil while maintaining practical circuit implementation.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively decreases conducted and radiated emissions while maintaining or increasing signal strength, thus improving the accuracy of the inductive position sensor.

Implementation Method 1

A sensor, such as an inductive position sensor, may generate electromagnetic energy. The electromagnetic energy may couple to a portion of the sensor to create conducted emissions or radiate in an associated environment to create radiated emissions.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

A third coil may be positioned proximate to at least one of the first coil and the second coil such that upon introduction of current to at least one of the first coil and the second coil, the third coil becomes coupled to at least one of the first coil and the second coil by mutual inductance coupling.

Methodology Applied
Scientific EffectMutual inductance coupling: Electromagnetic Induction

Data Source

PatentUS12111187B2Inductive position sensor with coil configuration
Publication Date: 2024.10.08 SENSATA TECHNOLOGIES INC
  • US12111187B2 patent drawing
  • US12111187B2 patent drawing
  • US12111187B2 patent drawing

AI summary

Coil configurations for sensing devices, and related methods are directed towards a sensor including an inductance-capacitance oscillating circuit. The inductance-capacitance oscillating circuit may include a first coil arranged in parallel with a second coil. The inductance-capacitance oscillating circuit may further include an oscillator in electronic communication with the first coil and the second coil. The first inductance-capacitance oscillating circuit may also include at least one capacitor positioned between the oscillator and at least one of the first coil and the second coil.