Parallel Chromatography Column Assembly for Uniform Residence Time

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Solution Overview

Problem

The use of multiple chromatography columns in parallel configuration increases space and cost requirements, complexity in fluid manifolds, and mechanical rigidity needs, while maintaining chromatographic efficiency, which is challenging in bio-manufacturing.

Innovation Solution

A parallel assembly of chromatography column modules within a rigid housing, eliminating the need for extra fluid manifolds, using adjustable flow restrictors for synchronized hydraulic resistance, and providing aseptic films for sterile connections, allowing for a compact, flexible, and scalable system with disposable modules.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple chromatography columns are configured in parallel to increase capacity, then the system flexibility and scalability are improved, but the space requirements and overall footprint increase

Engineering Contradiction:
Improvesystem flexibilityVSAvoidfootprint
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent merges multiple chromatography columns into a single integrated parallel assembly housed within one rigid housing structure. The columns are arranged adjacently and connected to common fluid manifolds, combining what would traditionally be separate column installations into one unified system. This merging approach maintains the capacity and flexibility benefits of parallel configuration while reducing the overall footprint by eliminating gaps and redundant support structures between individual columns.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements a nested arrangement where multiple chromatography columns are positioned closely together within a compact rigid housing, with fluid manifolds routed through the interstitial spaces between columns. This nesting strategy allows the columns to be packed more efficiently in three-dimensional space, maximizing the use of available volume while minimizing the external footprint of the overall system.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If multiple prior art columns are used in parallel configuration to increase capacity, then the system scalability is improved, but the overall cost increases significantly

Engineering Contradiction:
Improvesystem scalabilityVSAvoidcost
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The patent employs universal, standardized chromatography column modules that can be used in various configurations (parallel, series, or individual operation) within the same system. These standardized modules share common specifications for fittings, connections, and dimensions, allowing them to serve multiple functions and be interchangeably deployed. This universality reduces the overall cost by eliminating the need for custom-designed columns for each application and enabling economies of scale in manufacturing and inventory management.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent segments the chromatography system into modular, standardized column units that can be independently manufactured, tested, and assembled. Each module is designed as a discrete, replaceable component with standardized interfaces, allowing the system to be built by assembling multiple identical or similar units. This segmentation approach reduces cost by simplifying manufacturing processes, enabling parallel production of modules, and reducing the need for expensive custom engineering for each column.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If multiple prior art columns are used in parallel configuration to increase capacity, then the system flexibility is improved, but the mechanical rigidity requirements increase

Engineering Contradiction:
Improvesystem flexibilityVSAvoidmechanical rigidity
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The patent combines multiple chromatography columns into a single rigid housing structure that provides unified mechanical support for all columns. The housing acts as a common framework that distributes and shares the mechanical loads and pressure stresses across all columns, rather than each column needing to independently withstand full system pressures. This merging of structural support reduces the individual rigidity requirements of each column while maintaining overall system strength.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces a rigid housing and common fluid manifolds as intermediary structures that mediate between the individual chromatography columns and the external environment. These intermediary components absorb and distribute mechanical stresses, providing a stable structural framework that protects the columns from pressure fluctuations and mechanical shocks. The manifolds act as pressure equalization chambers that reduce peak pressure loads on individual column connections.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If fluid manifolds are used to connect multiple columns in parallel to increase capacity, then the system scalability is improved, but the overall complexity and cost of installation increase

Engineering Contradiction:
Improvesystem scalabilityVSAvoidfluid manifold complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges the fluid distribution function into a simplified manifold system that is integrated directly into the rigid housing structure. Rather than using separate, complex external manifolds, the housing itself incorporates channels and ports that distribute fluid to all columns. This merging of the housing structure with the manifold function eliminates the need for additional complex piping and connection hardware, reducing installation complexity while maintaining scalability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent designs the rigid housing with built-in fluid distribution channels that automatically route process fluid to all column inlets and collect effluent from all outlets. The housing structure itself performs the manifold function, eliminating the need for separate manifold components. This self-service approach reduces complexity by having the primary housing structure provide multiple functions (structural support, fluid distribution, and column mounting) without requiring additional specialized components.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the overall footprint and cost, maintains chromatographic efficiency by ensuring uniform residence time across all modules, and allows for aseptic handling and assembly, enhancing the flexibility and scalability of bio-manufacturing systems.

Implementation Method 1

an adjustable flow restrictor is provided in each chromatography column module. Hereby a good performance is achieved by synchronised hydraulic resistance (i.e. same residence time over all modules)

Methodology Applied
Scientific EffectHydraulic resistance: Pressure Drop

Implementation Method 2

the rigid housing of the parallel assembly provides a system where the separate column modules do not need stiff end plates resisting high fluid pressures themselves

Methodology Applied
Scientific EffectMechanical rigidity:

Implementation Method 3

aseptic films are provided to the fluid connect ions between the chromatography column modules and between the chromatography column modules and the rigid housing

Methodology Applied
Scientific EffectAseptic barrier:

Data Source

PatentUS11529570B2Parallel assembly of chromatography column modules
Publication Date: 2022.12.20 CYTIVA BIOPROCESS R&D AB
  • US11529570B2 patent drawing
  • US11529570B2 patent drawing
  • US11529570B2 patent drawing

AI summary

A parallel assembly (2; 11; 51) of chromatography column modules (3a,b,c; 13a,b,c; 53a,b,c, 90a, b) connected in a rigid housing (21; 61), the assembly having one common assembly inlet (15; 55) and one common assembly outlet (17; 57), each column module comprising a bed space (29) filled with chromatography medium and each column module comprises integrated fluid conduits which when the column module is connected with other column modules in the rigid housing are adapted to connect the bed space (29) of the column module with the assembly inlet (15; 55) and the assembly outlet (17; 57), wherein the total length and/or volume of the fluid conduit from the assembly inlet to one bed space together with the length and/or volume of the fluid conduit from the same bed space to the assembly outlet is substantially the same for all bed spaces and modules installed in the parallel assembly.