Parallel Corona Wires for Ion Mobility Spectrometer Lifespan

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Solution Overview

Problem

Conventional ion mobility spectrometers using corona discharge sources face challenges with short lifespan and frequent replacement needs due to rapid tip loss, limiting their usage in safety inspection applications, especially where radioactive sources are restricted.

Innovation Solution

A corona discharge assembly featuring parallel corona metal wires with pulses of opposite polarities applied, arranged in various configurations (linear, zigzag, ring) to prolong lifespan, combined with an ion mobility spectrometer design incorporating an ionization area, drift tube, and Faraday disc, and a method to remove oxide layers by electrical energization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional corona discharge sources use single needle or wire structures, then ion generation is achieved, but the needle tip loss occurs rapidly leading to short service life

Engineering Contradiction:
Improveservice life of corona sourceVSAvoidneedle tip loss
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The invention divides the single corona discharge element into multiple parallel corona metal wires (at least two wires). Each wire operates independently to generate corona discharge, distributing the ion generation load and reducing the wear rate on each individual wire, thereby extending the overall service life of the corona source.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention implements a reversible polarity switching mechanism where the polarity of the applied voltage is periodically inverted. This causes the corona discharge to alternate between positive and negative modes, allowing each wire to experience both anodic and cathodic conditions, thereby equalizing and reducing the cumulative tip loss on each wire through self-recovery during polarity transitions.

Inventive Principle:
Principle #34Discarding and recovering

2Quantity of substance

If high voltage is continuously applied to corona metal wire to generate reactive ions, then ion production is enhanced, but the needle tip loss accelerates reducing service life

Engineering Contradiction:
Improvereactive ions generatedVSAvoidneedle tip loss
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The invention applies periodic voltage pulses with alternating polarities to the parallel corona metal wires. The high voltage is applied in discrete pulse intervals rather than continuously, allowing the corona discharge to occur in controlled bursts. This periodic activation maintains high ion production during pulse periods while providing rest intervals that reduce cumulative thermal and mechanical stress on the wire tips, thereby extending service life.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The invention dynamically switches the polarity of the applied voltage between positive and negative states. This dynamic polarity reversal causes the corona discharge characteristics to change continuously, alternating between positive corona (electron emission dominant) and negative corona (ion emission dominant) modes. This dynamic operation prevents sustained unidirectional erosion at the wire tips, reducing material loss while maintaining effective ion generation.

Inventive Principle:
Principle #15Dynamics

3Loss of substance

If voltage switching method is used to reduce high voltage frequency, then needle tip loss is reduced, but service life is still limited

Engineering Contradiction:
Improveneedle tip lossVSAvoidservice life of corona source
Core Design Contradiction:
Loss of substanceVSReliability

Solution Approach 1:

The invention uses multiple parallel corona metal wires instead of a single wire. This segmentation allows the system to tolerate individual wire degradation better, as the remaining wires continue to provide corona discharge functionality. The distributed architecture across multiple wires effectively extends the overall service life of the corona source beyond what a single wire could achieve.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention implements polarity switching that causes each wire to experience both positive and negative corona conditions. During positive polarity, one wire may suffer anodic erosion while the other experiences cathodic protection, and vice versa during polarity reversal. This reciprocal recovery mechanism significantly reduces net material loss and extends service life compared to unidirectional voltage application.

Inventive Principle:
Principle #34Discarding and recovering

4Reliability

If multiple corona discharge units are used to extend service life, then lifespan is prolonged, but device complexity increases

Engineering Contradiction:
Improveservice life of corona sourceVSAvoidcorona discharge assembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention combines multiple corona metal wires into a single integrated corona discharge assembly that functions as one unified component. The parallel wires are electrically connected and mechanically supported together, allowing them to be installed and replaced as a single unit. This merging approach extends service life through distributed wear while avoiding the complexity of coordinating multiple independent discharge units.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The parallel corona metal wire assembly serves multiple functions simultaneously: each wire generates corona discharge, the collective array provides redundancy, and the polarity switching mechanism enables self-cleaning and equalized wear distribution. This multi-functionality achieves extended service life without proportionally increasing device complexity, as the same structural elements fulfill multiple roles.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prolongs the service life of corona sources to 3-10 years, enhances ion production, and improves the sensitivity of ion mobility spectrometers by alternating or simultaneous operation of multiple corona discharge units, and electrical cleaning of metal wires.

Implementation Method 1

the corona discharge source has the disadvantages of fast loss and short in life

Methodology Applied
Scientific EffectCorona discharge: Corona Discharge

Implementation Method 2

reactive ions generated in the corona discharge are highly various in species

Methodology Applied
Scientific EffectIonization: Ionisation

Implementation Method 3

pulses having the same amplitude but opposite polarities are applied to the corona metal wires arranged in parallel, respectively

Methodology Applied
Scientific EffectElectrical field: Electric Field

Implementation Method 4

a method to remove oxide layers by electrical energization

Methodology Applied
Scientific EffectElectrical discharge cleaning: Corona Discharge

Data Source

PatentUS10317365B2Corona discharge assembly, ion mobility spectrometer and corona discharge method
Publication Date: 2019.06.11 NUCTECH CO LTD
  • US10317365B2 patent drawing
  • US10317365B2 patent drawing
  • US10317365B2 patent drawing

AI summary

The present disclosure discloses a corona discharge assembly, an ion mobility spectrometer and a corona discharge method. The corona discharge assembly includes at least one corona discharge unit, wherein, the corona discharge unit includes a pair of corona metal wires arranged in parallel, and pulses having the same amplitude but opposite polarities are applied to the corona metal wires arranged in parallel, respectively. The present disclosure can generate more reactive ions than corona needles or tips, facilitate improving sensitivity of the ion mobility spectrometer, and effectively prolong service life of a corona source to 3-10 years.