Parallel Current Measurement for Converter Precision

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Solution Overview

Problem

Current methods for measuring current in converters lack precision, particularly in high-precision applications like controlling electric motors, due to limitations in existing current measurement technologies such as sensor drift and limited operating states for calibration.

Innovation Solution

The method involves using at least two current measuring devices in parallel to average measurements, allowing for continuous calibration and switching between different measuring ranges, which enhances precision and accounts for offset and gain deviations over time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If two current measuring devices are used in parallel to average measurements, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvecurrent measurement precisionVSAvoidmeasurement device complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The current measurement function is segmented into two separate measuring devices instead of using a single device. Each device independently measures the current, and their results are averaged to achieve higher precision. This segmentation allows the system to overcome the limitations of individual sensors while maintaining manageable complexity through modular architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The measurement results from two separate current measuring devices are merged through averaging to produce a single, more accurate measurement value. This combining of multiple measurement sources compensates for individual sensor errors and drift, achieving higher precision without requiring a single complex high-precision sensor.

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If continuous calibration is implemented during measurement operation, then measurement precision is maintained over time, but loss of time occurs during calibration switching

Engineering Contradiction:
Improvecurrent measurement precisionVSAvoidcalibration switching time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs calibration actions in advance and alternates between calibration and measurement modes. By preparing calibration data beforehand and using multiple measuring devices, the system can switch between calibration and operation without significant interruption to the overall measurement process, maintaining precision while minimizing time loss.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The calibration process is implemented periodically rather than continuously, with the system alternating between measurement and calibration phases. This periodic approach maintains measurement precision over time while minimizing the time spent in calibration mode, as the system can quickly switch between the two states using the redundant measuring devices.

Inventive Principle:
Principle #19Periodic action

3Adaptability or versatility

If multiple measuring ranges are switched to adapt to varying currents, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improvemeasuring range adaptabilityVSAvoidmeasuring device complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The measuring devices are designed with dynamic range switching capability, allowing them to adapt to varying current magnitudes by switching between multiple predefined measuring ranges. This dynamic adjustment enables the system to maintain high precision across different operating conditions without requiring multiple dedicated devices for each range, thus balancing adaptability with manageable complexity.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP2824464B1Method and device for measuring currents in a converter
Publication Date: 2018.08.08 DR JOHANNES HEIDENHAIN GMBH
  • EP2824464B1 patent drawingFigure 1
  • EP2824464B1 patent drawingFigure 2~3
  • EP2824464B1 patent drawingFigure 4

AI summary

The invention relates to a method and a device for measuring current at a converter, wherein the respective phase current (ij) is determined at the output of the converter (U) by current measuring devices (4, 5; 4', 5') in order to supply it to a control device associated with the converter (U). The respective phase current (ij) to be determined at an output of the converter (U) is measured independently at two current measuring devices (4, 5; 4', 5'), and the measurement results of both current measuring devices (4, 5; 4', 5') are used to determine the respective phase current.