Parallel DC/DC Converters with MPPT for PV Voltage Stability

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Solution Overview

Problem

Photovoltaic (PV) systems face challenges in regulating output voltage, which varies with sunlight intensity and temperature, leading to inefficiencies due to manufacturing variations, different operating conditions, and environmental factors, requiring a solution to stabilize and optimize power delivery.

Innovation Solution

A power system comprising multiple DC/DC converters connected in parallel, each equipped with a maximum power point tracker (MPPT) and a controller that provides a power delivery curve with a power-decreasing-with-voltage region, along with a DC/AC inverter that maintains a defined voltage range, ensuring efficient power harvesting and distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple PV devices are connected in parallel to increase power output, then the total power delivery is improved, but the output voltage becomes unstable due to manufacturing variations and different operating conditions

Engineering Contradiction:
Improvepower deliveryVSAvoidoutput voltage stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The system divides the PV array into multiple independent strings, each with its own DC/DC converter. This segmentation allows each string to be independently controlled and optimized, preventing the voltage instability that would occur if all devices were simply connected in parallel without individual regulation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically adjusts the operating point of each PV string through individual DC/DC converters with MPPT controllers. Each converter can independently regulate its input voltage and current to match the optimal power point, allowing the system to adapt to manufacturing variations and environmental differences while maintaining stable overall output.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If DC/DC converters are used to regulate output voltage, then voltage stability is improved, but the system complexity increases due to multiple converters and controllers

Engineering Contradiction:
Improvevoltage stabilityVSAvoidsystem complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

Each DC/DC converter is designed as a multi-functional module that performs both maximum power point tracking and voltage regulation simultaneously. The converters use unified control algorithms that handle multiple functions within a single device, reducing the need for separate control circuits and sensors, thereby limiting the increase in system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Each DC/DC converter module is self-regulating with integrated MPPT control that automatically adjusts its operating parameters without requiring complex external coordination. The modular design allows each unit to independently manage its own power conversion and voltage regulation, simplifying the overall system architecture compared to a centralized control approach.

Inventive Principle:
Principle #25Self-service

3Productivity

If maximum power point tracking is implemented to optimize power extraction, then power efficiency is improved, but the risk of high current damage during start-up increases

Engineering Contradiction:
Improvepower extraction efficiencyVSAvoidstart-up current protection
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system implements a staged start-up sequence where the DC/DC converter first establishes safe operating conditions and voltage regulation before enabling full MPPT power extraction. This preliminary action prevents high inrush currents from damaging the system during initialization, while still allowing optimal power extraction once the system is properly configured and stable.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS8576591B2Converters and inverters for photovoltaic power systems
Publication Date: 2013.11.05 AES GLOBAL HLDG PTE LTD
  • US8576591B2 patent drawing
  • US8576591B2 patent drawing
  • US8576591B2 patent drawing

AI summary

A power system includes a plurality of DC/DC converters and a DC/AC inverter. The plurality of DC/DC converters having outputs electrically connected in parallel for supplying a DC voltage bus to an input of the DC/AC inverter. The plurality of DC/DC converters each include a maximum power point tracker (MPPT). Various DC/DC converters and DC/AC inverters suitable for use in this system and others are also disclosed.