Parallel DC Power Supply Load Sharing Without Control Lines

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Solution Overview

Problem

Existing DC power supply systems with multiple small-capacity units connected in parallel face challenges in coordinating control signals, leading to complex control lines and difficulty in achieving a smaller size and higher efficiency.

Innovation Solution

A DC power supply system where each unit operates in an inactive state if the supplied voltage is higher than its output voltage and switches to active states based on a predetermined output characteristic, transitioning between constant voltage and constant current modes to adapt to varying load currents without signal coordination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple small-capacity DC power supply units are connected in parallel to achieve larger capacity, then the required power output increases, but the control system complexity increases due to coordination requirements

Engineering Contradiction:
Improvepower outputVSAvoidcontrol system complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

Each DC power supply unit autonomously determines its own operating state (active or inactive) by comparing its output voltage with the common output voltage, without requiring control signals from other units. This self-service mechanism eliminates the need for complex coordination control systems while achieving balanced load sharing among parallel units

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent utilizes natural parameter variations (voltage differences) among parallel DC power supply units as the basis for automatic state switching. By changing the operating state based on voltage parameter comparison rather than control signals, the system achieves simple and reliable coordination without complex control circuitry

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If multiple small-capacity DC power supply units are connected in parallel to reduce size, then the equipment size decreases, but the control line quantity increases

Engineering Contradiction:
Improveequipment sizeVSAvoidcontrol line quantity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent extracts the coordination control function from the control system and replaces it with autonomous voltage-based state determination at each unit. This eliminates the need for control lines connecting between power supply units, reducing control line quantity to zero while maintaining proper coordination

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Each unit independently determines its activation state by comparing its own output voltage with the common output voltage, eliminating the need for inter-unit control signal transmission and reducing control line complexity

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If DC power supply units operate in parallel with coordination control, then the power distribution is balanced, but the control signal transmission requirements increase

Engineering Contradiction:
Improvepower distribution balanceVSAvoidcontrol signal transmission
Core Design Contradiction:
Stability of the object's compositionVSLoss of information

Solution Approach 1:

Each DC power supply unit continuously monitors the common output voltage and uses this feedback to autonomously determine whether to remain active or switch to inactive state. This voltage feedback mechanism ensures balanced power distribution without requiring control signal transmission between units

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Each unit autonomously adjusts its operating state based on voltage feedback, eliminating the need for external control signals and reducing information transmission requirements while maintaining balanced power distribution

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20260012013A1DC power supply system
Publication Date: 2026.01.08 MITSUBISHI ELECTRIC CORP
  • US20260012013A1 patent drawing
  • US20260012013A1 patent drawing
  • US20260012013A1 patent drawing

AI summary

A plurality of DC power supply apparatuses which are CVCC power supplies have output sides connected in parallel to a load. In each of the plurality of DC power supply apparatuses, an upper limit current maintained in a CC mode is designed to be equal to or lower than a rated current. Output voltages from the plurality of DC power supply apparatuses are actually different from equivalently set reference voltages Vr, due to variation within an allowable voltage range of the load 120. The plurality of DC power supply apparatuses operate to supply currents, as being accompanied by transition from a CV mode to the CC mode, sequentially in the descending order of magnitude of actual output voltages thereof, with increase in output current to the load.