Parallel Diode Circuit Layout for Free-Wheeling Current Sharing

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Solution Overview

Problem

When the switching device of the lower arm is turned off, the current flowing through it can cause breakdown of the free-wheeling diode due to the parasitic diode in the upper arm having a higher forward voltage, leading to excessive current flow through the free-wheeling diode.

Innovation Solution

The use of a Schottky junction diode with a lower forward voltage in parallel with a PN junction diode, coupled via wiring members with controlled inductance to manage current flow and prevent excessive current through the free-wheeling diode.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a free-wheeling diode with low forward voltage is used to prevent breakdown, then the diode becomes vulnerable to excessive current flow when the parasitic diode has higher forward voltage

Engineering Contradiction:
Improvebreakdown preventionVSAvoidexcessive current flow
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

An inductor is introduced as an intermediary component in series with the free-wheeling diode. This inductor acts as a mediator that limits the rate of current change (di/dt), thereby preventing excessive current from flowing through the free-wheeling diode while still allowing it to perform its breakdown protection function. The inductor's opposing magnetic field during current changes effectively mediates between the conflicting requirements of low forward voltage and current protection.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the forward voltage of the parasitic diode is higher than the free-wheeling diode, then current preferentially flows through the free-wheeling diode, but this causes breakdown of the free-wheeling diode

Engineering Contradiction:
Improvecurrent flow pathVSAvoidfree-wheeling diode durability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The inductor is configured to provide preliminary anti-action by opposing the rapid increase of current that would otherwise flow through the free-wheeling diode. When voltage is applied to the free-wheeling diode, the inductor generates a back-EMF that counteracts the current surge, preventing the diode from experiencing excessive current before it can be damaged. This preliminary opposition prevents the harmful effect before it occurs.

Inventive Principle:
Principle #9Preliminary anti-action

3Object-generated harmful factors

If wiring inductance is increased to limit current flow through the free-wheeling diode, then current distribution improves, but the overall circuit performance may be affected

Engineering Contradiction:
Improvecurrent distributionVSAvoidcircuit performance
Core Design Contradiction:
Object-generated harmful factorsVSPower

Solution Approach 1:

The inductor is placed locally only in series with the free-wheeling diode branch, rather than increasing the inductance of the entire circuit. This localized approach ensures that current distribution is improved specifically in the free-wheeling diode path without significantly affecting the overall circuit performance. The inductor's effect is confined to where it is needed, maintaining low loss in the main power path while providing current limitation where required.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration prevents breakdown of the free-wheeling diode by distributing current flow through both diodes, ensuring safe operation during dead time periods.

Implementation Method 1

a second diode having a Schottky junction where the forward voltage is a second voltage that is smaller than the first voltage

Methodology Applied
Scientific EffectSchottky barrier effect:

Implementation Method 2

a second wiring member coupling the first terminal to the second terminal via the second diode, the second wiring member having an inductance larger than an inductance of the first wiring member

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12581727B2Electronic circuit and semiconductor module
Publication Date: 2026.03.17 FUJI ELECTRIC CO LTD
  • US12581727B2 patent drawing
  • US12581727B2 patent drawing
  • US12581727B2 patent drawing

AI summary

An electronic circuit having a first terminal and a second terminal. The electronic circuit includes a first diode having a PN junction where a forward voltage is a first voltage, a second diode having a Schottky junction where the forward voltage is a second voltage that is smaller than the first voltage, a first wiring member coupling the first terminal to the second terminal via the first diode, and a second wiring member coupling the first terminal to the second terminal via the second diode. The second wiring member has an inductance larger than an inductance of the first wiring member.