Parallel Fan Air Volume Balancing in Air Conditioners

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Solution Overview

Problem

Air conditioners with multiple parallel fan units often experience uneven air volume output due to varying resistance from throttle units, leading to inefficient heat exchange and energy waste.

Innovation Solution

A controller adjusts the rotating speed of each fan unit based on its resistance to balance the air volume output, employing a first and second control mode to ensure equal or approximate air volumes from multiple fan units.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If multiple parallel fan units are used to reduce hardware costs and improve maintenance ease, then device complexity and maintenance difficulty are reduced, but uneven air volume output occurs due to varying resistance from throttle units

Engineering Contradiction:
Improvefan unit configurationVSAvoidair volume balance
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent changes the operating parameters (rotating speed) of each fan unit individually to compensate for varying resistance conditions. The controller adjusts the rotating speed of fan units based on their respective resistance values, allowing each fan to output balanced air volumes despite different operating conditions caused by throttle unit positions.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If each fan unit is controlled to rotate at the same speed, then control simplicity is maintained, but varying resistance from throttle units causes different air volume output from each fan

Engineering Contradiction:
Improvecontrol simplicityVSAvoidair volume balance
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent implements a feedback control mechanism where the controller receives resistance values from each fan unit (detected via current or voltage signals), compares them, and adjusts the rotating speed of individual fan units accordingly. This closed-loop feedback ensures balanced air volume output while maintaining relatively simple control architecture.

Inventive Principle:
Principle #23Feedback

3Device complexity

If uneven air volume output occurs from multiple fan units, then the control system is simpler, but heat exchange efficiency decreases and energy is wasted

Engineering Contradiction:
Improvecontrol systemVSAvoidenergy efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent optimizes energy efficiency by dynamically adjusting the rotating speed parameters of fan units based on their resistance conditions. By matching each fan's output to its actual operating conditions, the system achieves balanced air volume distribution across all outlets, maximizing heat exchange efficiency and minimizing energy waste without requiring complex control systems.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11555631B2Air conditioner and method for air volume balancing
Publication Date: 2023.01.17 CHICONY POWER TECH CO LTD
  • US11555631B2 patent drawing
  • US11555631B2 patent drawing
  • US11555631B2 patent drawing

AI summary

An air conditioner at least including a controller, a first fan unit, and a second fan unit arranged parallel to the first fan unit is disclosed. The controller performs a parallel operating control procedure, including a first control mode and a second control mode, to the first fan unit and the second fan unit respectively. When operating under the first control mode, the controller adjusts the rotating speed of one of the first fan unit and the second fan unit based on a first standard air volume, so the two fan units output the air volume equal to or approximate to the first standard air volume. When operating under the second control mode, the controller controls the rotating speed of both the first and second fan units according to a second standard air volume, so the two fan units output the same air volume.