Parallel Gas Discharge Tubes for RF Transmission Line Protection

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Solution Overview

Problem

RF transmission line components using a single gas discharge tube for over-voltage protection have a limited lifespan and are prone to damage from repeated high-voltage impulses, requiring frequent and costly replacement.

Innovation Solution

A device with a plurality of gas discharge tubes connected in parallel between the inner and outer conductors, which operate together to divert transient voltages exceeding a predefined threshold, extending the protective lifespan and reducing the risk of damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single gas discharge tube is used for over-voltage protection, then the device structure is simple and manufacturing cost is low, but the lifespan is limited and reliability is reduced due to damage from repeated high-voltage impulses

Engineering Contradiction:
Improveprotective lifespanVSAvoidnumber of gas discharge tubes
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protective device is segmented into multiple gas discharge tubes (at least two) connected in parallel between the inner conductor and outer conductor. Each tube independently handles transient voltage impulses, distributing the stress and preventing single-point failure. This segmentation increases reliability and extends protective lifespan while maintaining relatively simple structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The parallel configuration of multiple gas discharge tubes provides beforehand cushioning by creating redundant protective paths. When one tube fails or degrades, the other tubes continue to provide protection, cushioning against total system failure and extending the overall protective lifespan of the device.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Power

If multiple gas discharge tubes are used in parallel, then the ability to handle high transient currents is increased and lifespan is extended, but the device complexity and manufacturing cost increase

Engineering Contradiction:
Improvetransient current handling capacityVSAvoidmanufacturing cost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

Multiple gas discharge tubes are merged in a parallel configuration within a single protective device housing. This merging approach increases the total transient current handling capacity (power) of the device while consolidating multiple components into one integrated unit, which helps control manufacturing complexity and cost compared to using multiple separate protective devices.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The device parameters are changed by increasing the number of gas discharge tubes from one to multiple, thereby changing the transient current handling capacity parameter. This parameter change allows the device to handle higher peak currents and extend lifespan, while the parallel configuration maintains reasonable manufacturing complexity through standardized component arrangements.

Inventive Principle:
Principle #35Parameter changes

3Duration of action of stationary object

If a single gas discharge tube is used, then the device size is compact and manufacturing is simple, but the device is prone to damage from repeated impulses requiring frequent replacement

Engineering Contradiction:
Improveprotective durationVSAvoidstructure complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The protective function is segmented across multiple gas discharge tubes operating in parallel, where each tube handles a portion of the transient voltage impulses. This segmentation distributes the wear and stress, significantly extending the protective duration before any single tube fails, while keeping each individual tube simple in structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The parallel configuration allows for discarding and recovering functionality - when one gas discharge tube fails, the system recovers protective capability through the remaining tubes, extending operational duration without requiring complete system replacement and reducing maintenance frequency.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The parallel configuration significantly increases the device's ability to handle high transient currents, extending its lifespan and reducing the need for frequent replacements, while maintaining a compact size and low manufacturing costs.

Implementation Method 1

a plurality of gas discharge tubes coupled in parallel between the inner and outer conductors, the plurality of gas discharge tubes operating in parallel with one another to discharge transient voltages carried by the inner conductor that exceed a predefined threshold

Methodology Applied
Scientific EffectGas discharge: Townsend Discharge

Data Source

PatentUS8228656B2Protective device for a radio frequency transmission line
Publication Date: 2012.07.24 KAUFFMAN GEORGE M
  • US8228656B2 patent drawing
  • US8228656B2 patent drawing
  • US8228656B2 patent drawing

AI summary

A device for protecting a radio frequency transmission line from transient voltages includes an inner conductor for transmitting electromagnetic signals of a desired frequency band and a grounded, coaxial outer conductor electrically insulated from the inner conductor. A conductive bus bar extends longitudinally within the outer conductor and is conductively connected thereto. A plurality of gas discharge tubes are directly mounted on the inner conductor along at least a portion of its length in spaced apart intervals. In addition, each of the plurality of gas discharge tubes is conductively connected to a flattened surface on the bus bar through a metal spring washer. In use, the plurality of gas discharge tubes operate in parallel with one another to discharge transient voltages carried by the inner conductor that exceed a predefined threshold.