Parallel Helical Coil Reduces Resistance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing coil devices for wireless power transfer systems face a challenge in maintaining high power efficiency due to increased electric resistance and subsequent Joule heat generation, which reduces efficiency when the number of coil turns is increased to enhance inductance.

Innovation Solution

The implementation of a power transmission coil device with two helical coils magnetically coupled in parallel, where the first and second conductive wires are connected in parallel to reduce electric resistance and suppress Joule heat generation while maintaining a desired inductance, and the configuration of the coils ensures a balanced magnetic coupling and current distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the number of turns of the coil is increased to increase inductance, then the inductance is improved, but the electric resistance becomes larger and Joule heat generation increases

Engineering Contradiction:
Improvepower efficiencyVSAvoidinductance
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The coil is divided into multiple independent coil units (first coil unit, second coil unit, third coil unit, fourth coil unit) with different numbers of turns. These segmented coil units are then connected in parallel to achieve the desired total inductance while reducing overall electric resistance, thereby resolving the contradiction between maintaining inductance and reducing energy loss.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the number of turns of the coil is increased to increase inductance, then the inductance is improved, but Joule heat generation increases

Engineering Contradiction:
ImproveinductanceVSAvoidJoule heat
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The coil is divided into multiple independent coil units (first coil unit, second coil unit, third coil unit, fourth coil unit) with different numbers of turns. These segmented coil units are then connected in parallel to achieve the desired total inductance while reducing overall electric resistance, thereby resolving the contradiction between maintaining inductance and reducing energy loss.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the number of turns of the coil is increased to increase inductance, then the inductance is improved, but the electric resistance becomes larger

Engineering Contradiction:
ImproveinductanceVSAvoidelectric resistance
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The coil is divided into multiple independent coil units (first coil unit, second coil unit, third coil unit, fourth coil unit) with different numbers of turns. These segmented coil units are then connected in parallel to achieve the desired total inductance while reducing overall electric resistance, thereby resolving the contradiction between maintaining inductance and reducing energy loss.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively suppresses Joule heat generation while ensuring a desired inductance, improving the power efficiency of the wireless power transfer system by reducing electric resistance and noise interference through the twisted pair cable structure.

Implementation Method 1

A wireless power transfer system has been known as a device for transmitting power. The wireless power transfer system is a power feeding system using electromagnetic induction or magnetic resonance by a coil, etc.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

When the electric resistance becomes larger, copper loss occurs, and thus the coil generates Joule heat. When Joule heat is generated, power efficiency decreases.

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentEP3385963B1Coil device
Publication Date: 2021.06.09 IHI CORP
  • EP3385963B1 patent drawingFigure 1
  • EP3385963B1 patent drawingFigure 2
  • EP3385963B1 patent drawingFigure 3

AI summary

A power transmission coil device includes a first helical coil having a first conductive wire forming a helical shape around an axis, and a second helical coil having a second conductive wire forming a helical shape around the axis, in which the first helical coil is electrically connected in parallel to the second helical coil, and the first conductive wire and the second conductive wire arranged along a direction of the axis.