Leakage Current Control in Parallel Inverter Systems

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Solution Overview

Problem

In systems with multiple inverters connected in parallel, leakage currents can occur due to differing ground potentials, leading to potential damage and operational issues, which are typically addressed by using costly galvanic isolation measures like multiple windings on LV/MV transformers.

Innovation Solution

Implementing an active control system for leakage currents using current detectors and feedback loops to manage the ground connection between each inverter and its DC energy source, allowing for voltage adjustments across bulk capacitors to minimize leakage currents without the need for shared data or galvanic isolation between inverters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple inverters are connected in parallel with separate ground connections, then each inverter can operate independently with its own DC source, but strong leakage currents are generated due to different ground potentials

Engineering Contradiction:
ImproveIndependent operation of multiple invertersVSAvoidLeakage currents
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

A neutral/ground transformer is introduced as an intermediary device between the inverters and the distribution grid. The transformer provides a common reference potential through its neutral point while galvanically isolating the inverters from direct ground connections, thereby eliminating leakage current paths while maintaining independent operation capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The grounding system is segmented into separate galvanically isolated sections for each inverter, with each inverter connected to the transformer's secondary side. This segmentation prevents direct ground current paths between inverters while maintaining individual ground references through the transformer's neutral point

Inventive Principle:
Principle #1Segmentation

2Object-generated harmful factors

If multiple windings output transformers are used to provide galvanic isolation, then leakage current recirculation is avoided, but the system becomes very complex and costly

Engineering Contradiction:
ImproveLeakage current recirculationVSAvoidTransformer configuration
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

Multiple inverters share a single neutral/ground transformer instead of each inverter requiring its own dedicated transformer winding. The transformer's multiple secondary windings are combined into a common neutral point, providing galvanic isolation for all inverters while simplifying the overall system architecture and reducing component count

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The neutral/ground transformer serves multiple functions simultaneously: it provides galvanic isolation for all inverters, establishes a common reference potential, enables neutral grounding for the distribution grid, and prevents leakage current recirculation. This multi-functionality eliminates the need for separate dedicated isolation devices for each inverter

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces leakage currents to a desired value, such as zero, without the need for costly isolation measures, thereby reducing electrical noise and stress, and enabling multiple photovoltaic fields or sources to be connected at the same ground potential while maintaining AC grid compatibility.

Implementation Method 1

a ground connection branch with a current sensor which supplies a signal proportional to a leakage grounding current measured in said ground connection branch

Methodology Applied
Scientific EffectOhm's Law: Ohm's Law

Implementation Method 2

from said signal supplied by said current sensor a feedback signal is generated to control the leakage current

Methodology Applied
Scientific EffectFeedback control: Feedback

Data Source

PatentUS9866145B2Control of leakage currents in systems with a plurality of parallel inverters
Publication Date: 2018.01.09 MARICI HLDG THE NETHERLANDS BV
  • US9866145B2 patent drawing
  • US9866145B2 patent drawing
  • US9866145B2 patent drawing

AI summary

There is described an electrical energy conversion system comprising: at least a first inverter (1) and at least a second inverter (2), whose outputs are connected in parallel; at least a first DC voltage source (PV1) connected to the input of the first inverter (1) and a second DC voltage source (PV2) connected to the input of the second inverter (2); a ground connection of the first inverter (1) and a ground connection of the second inverter (2). The ground connection of said inverters comprises a ground connection branch (1G; 2G) with a current sensor (5/1; 5/2) which supplies a signal proportional to a leakage grounding current (Ileak) measured in said ground connection branch (1G; 2G). Through the signal proportional to the leakage current measured a feedback signal is generated to control the leakage current (Ileak).