Parallel DC-AC Inverter Control for Stable Off-Grid Synchronization

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Solution Overview

Problem

Conventional DC-AC inverters face challenges in maintaining stable output voltage and synchronization under varying load conditions, especially in off-grid mode, where access to reliable grid power is limited and synchronization of output voltage, frequency, and phase angle is difficult.

Innovation Solution

A system where one DC-AC inverter acts as a control unit, computing and transmitting PWM drive signals to follower units to ensure synchronized and stable AC output, using common PWM drive and synchronization signals across all inverters connected in parallel, allowing for flexible configuration and reduced component duplication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional methods of paralleling output of multiple inverters are used, then the system can support varying load conditions, but the output voltage becomes unstable and synchronization of voltage, frequency and phase angle becomes very difficult

Engineering Contradiction:
Improveability to support varying load conditionsVSAvoidoutput voltage stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The master inverter continuously monitors the AC bus voltage and adjusts its PWM duty cycle accordingly. The slave inverters synchronize their operation to the master's output, creating a feedback-controlled system that maintains stable output voltage under varying load conditions while ensuring proper synchronization of voltage, frequency and phase angle across all paralleled inverters.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If each inverter operates independently with its own control unit, then each unit can function autonomously, but this leads to duplication of components and increased system cost

Engineering Contradiction:
Improveautonomous operation capabilityVSAvoidcomponent duplication
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The master inverter's control unit serves multiple functions: it controls its own power conversion module and simultaneously generates reference PWM signals that control all slave power conversion modules. This multi-functional approach eliminates the need for separate control units in each slave inverter, reducing component duplication and system cost while maintaining autonomous operation capability through the synchronized control architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If a fixed configuration of inverters is used, then the system design is simplified, but the system cannot easily accommodate addition or removal of DC input sources

Engineering Contradiction:
Improvesystem design simplicityVSAvoidflexibility to add or remove DC input sources
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The system employs dynamic configuration capability where the number of active power conversion modules can be adjusted based on the number of available DC input sources. The master control unit dynamically generates reference PWM signals that can accommodate varying numbers of slave modules, allowing the system to adapt its configuration without requiring redesign, thus maintaining manufacturing simplicity while achieving operational flexibility.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11764702B2Adaptable DC-AC inverter drive system and operation
Publication Date: 2023.09.19 KRIPYA LLC
  • US11764702B2 patent drawing
  • US11764702B2 patent drawing
  • US11764702B2 patent drawing

AI summary

Disclosed is an adaptable DC-AC inverter system and its operation. The system includes multiple DC input sources as input to provide a stable operation under various conditions. DC input sources may be added to the system or removed from the system without impacting the functionality of the system. The disclosed system is suited for solar energy harvesting in grid-connected or off-grid modes of operation.