Parallel Inverter Phase Interleaving for DC Bus Ripple Control

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Solution Overview

Problem

Existing systems for controlling parallel inverters coupled to a common DC bus struggle to optimally manage or minimize DC bus current due to the limitations of fixed interleaving angles, which do not account for all engineering factors.

Innovation Solution

A system that estimates an interleaving phase shift angle using a particle swarm optimization (PSO) model, incorporating a modulation index estimator and optional ripple current observer to dynamically adjust the phase shift and minimize DC bus current, with a capacitor for filtering ripple current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a fixed interleaving angle is used based on the number of parallel inverters, then the DC ripple current can be reduced to some extent, but the DC bus current cannot be optimally managed or minimized due to engineering factors not accounted for in the calculation

Engineering Contradiction:
ImproveDC ripple currentVSAvoidDC bus current management
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by transitioning from a static fixed interleaving angle to a dynamic adaptive interleaving angle that is continuously adjusted based on real-time system conditions. The controller monitors DC bus current, modulation indices, and operating parameters to dynamically optimize the interleaving angle, enabling the system to adapt to changing loads and operating conditions while minimizing DC ripple current effectively

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by modifying the interleaving angle parameter based on real-time measurements of DC bus current, modulation indices, and system operating conditions. The controller adjusts this critical parameter dynamically to optimize DC bus current management, transforming the fixed parameter approach into a variable parameter system that responds to actual system needs

Inventive Principle:
Principle #35Parameter changes

2Power

If multiple inverters are coupled to a common DC bus, then the system capacity is increased, but the DC bus current ripple increases requiring larger capacitor sizes

Engineering Contradiction:
Improvesystem capacityVSAvoidcapacitor size
Core Design Contradiction:
PowerVSQuantity of substance

Solution Approach 1:

The patent applies feedback by continuously monitoring the DC bus current, capacitor voltage, and inverter operating parameters, then using this information to adjust the interleaving angle in real-time. The controller receives feedback about the actual DC bus current ripple and dynamically optimizes the phase shift between inverters to minimize the ripple, thereby reducing the required capacitor size for a given system capacity

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent implements preliminary action by proactively adjusting the interleaving angle before excessive DC bus current ripple develops. The controller predicts optimal interleaving angles based on anticipated load conditions and system parameters, making preemptive adjustments that prevent large current ripples from occurring, thus reducing the need for oversized capacitors

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively manages and minimizes DC bus current by dynamically adjusting the interleaving phase shift angle, improving the efficiency of parallel inverter operations and reducing ripple current.

Implementation Method 1

A capacitor has a known capacitance value for filtering the ripple current of the DC voltage bus

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS12199496B2System and method for controlling parallel inverters coupled to common DC bus capacitor
Publication Date: 2025.01.14 DEERE & CO
  • US12199496B2 patent drawing
  • US12199496B2 patent drawing
  • US12199496B2 patent drawing

AI summary

A capacitor has a known capacitance value for filtering the ripple current of the DC voltage bus. A first modulation index estimator is configured to estimate a first modulation index of the first inverter. A second modulation index estimator configured to estimate a second modulation index of the second inverter. A current estimator is configured to estimate an interleaving phase shift angle associated with a respective one of a set of inverters based on the known capacitance value of the capacitor, the estimated first modulation index, the estimated second modulation index, the first control input and the second control input.