Multi-Parallel Jet Impact Chamber for High-Throughput Pulverizing
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Solution Overview
Problem
Traditional jet impact chambers in dynamic high-pressure microfluidizers have small processing capacity, are prone to clogging, and require cumbersome replacement, limiting industrial production efficiency and scalability.
Innovation Solution
The design includes a high-pressure jet impact chamber with increased diameters for the jet orifice and pulverizing chamber, combined with a multi-parallel type configuration and enhanced pressure, featuring a 'single orifice+single pulverizing chamber' structure made of 304 stainless steel and diamond material, allowing for easy assembly and replacement, and incorporating a modular design with a multi-parallel type chassis.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If traditional jet impact chamber with micro-aperture channel is used, then pulverizing effect is achieved, but processing capacity is small and material is easy to be clogged
Solution Approach 1:
The patent divides the single jet impact chamber into multiple parallel chambers (first jet impact chamber, second jet impact chamber, etc.), each with its own jet aperture and pulverizing chamber. This segmentation increases total processing capacity while each individual chamber maintains the micro-aperture design for effective pulverizing without clogging.
Solution Approach 2:
The patent transitions from a single-channel micro-aperture design to a multi-parallel chamber configuration, adding the dimension of parallelism. This allows the system to maintain the fine pulverizing capability of micro-apertures while dramatically increasing overall throughput by processing multiple streams simultaneously.
2Ease of repair
If traditional jet impact chamber is used, then pulverizing function is provided, but replacement process is complicated and cumbersome
Solution Approach 1:
The patent segments the jet impact chamber into independent, modular units that can be individually replaced. Each chamber is designed as a separate component with standardized connections, allowing quick removal and installation without complex dismantling procedures affecting the entire system.
Solution Approach 2:
The patent designs universal connection interfaces and standardized structures for the jet impact chambers that allow them to be interchangeably replaced. The chambers can be manufactured as identical or similar modules, making replacement straightforward and enabling easy maintenance without requiring specialized assembly procedures.
3Productivity
If multiple high-pressure jet impact chambers are used for crushing, then working efficiency is improved, but installation steps become cumbersome
Solution Approach 1:
The patent configures multiple jet impact chambers (first, second, third chambers) as separate, identical modules connected in parallel between the supply and discharge portions. This modular segmentation allows each chamber to be independently installed or replaced without affecting others, simplifying installation procedures while maintaining high working efficiency through parallel processing.
Solution Approach 2:
The patent combines multiple identical jet impact chamber modules into a single integrated system with common supply and discharge connections. This merging approach allows the system to achieve high productivity through parallel processing while keeping installation simple by using standardized, repeating units that can be quickly connected to the shared infrastructure.
4Productivity
If single high-pressure jet impact chamber is used for crushing, then device structure is simple, but working efficiency is low
Solution Approach 1:
The patent divides the crushing system into multiple parallel jet impact chambers (first, second, third chambers) that process material simultaneously. This segmentation increases working efficiency by handling multiple streams of material at once, while each individual chamber maintains the simple structure of a single jet aperture and pulverizing chamber design.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The improved design significantly enhances processing capacity to 1200 L/h, ensures uniform particle size distribution, and extends service life to 5,000 tons, facilitating continuous industrial production with efficient and easy maintenance.
Implementation Method 1
the resulting high-energy jet occurs in the channel with high-speed wall impact and high-frequency mixing. The high-speed wall impact induces solid particles to be crushed and refined
Implementation Method 2
the high-frequency mixing produces a high-energy turbulence field that produces homogenization and emulsification
Data Source
AI summary
Provided are a high-pressure jet impact chamber structure, with an industrial-grade “single orifice+single pulverizing chamber” design, and a multi-parallel type convenient pulverizing component adopted with the high-pressure jet impact chamber structure. The high-pressure jet impact chamber structure includes a body, a jet orifice, and a pulverizing chamber. The multi-parallel type convenient pulverizing component adopted with the high-pressure jet impact chamber structure includes a multi-parallel type chassis, a multi-parallel type connector disk, multiple high-pressure jet impact chamber structures that are parallel to each other, a sealing end cover, a discharge disk, and a discharge pipe.