Parallel Load Power Circuit for Faulty Switch Identification

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Solution Overview

Problem

Existing power supply circuits fail to efficiently identify which switch among multiple loads has an abnormality, leading to increased time for repairs in distribution boards where loads are connected in parallel.

Innovation Solution

A power supply circuit design that includes a power circuit, a precharge circuit, a load circuit, a potential difference acquisition unit, a switch operation unit, and an abnormality determination unit, which acquires and analyzes the time change of potential differences to determine switch abnormalities by sequentially switching the load switches from OFF to ON.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple loads are connected in parallel to a common power source with individual switches, then the power supply circuit can serve multiple loads, but it becomes difficult to identify which switch has an abnormality

Engineering Contradiction:
Improveability to serve multiple loadsVSAvoiddifficulty to identify abnormal switch
Core Design Contradiction:
Adaptability or versatilityVSDifficulty of detecting and measuring

Solution Approach 1:

The system uses a potential difference acquisition unit to continuously monitor voltage differences and provides feedback to the abnormality determination unit. When a switch abnormality occurs, the change in potential difference is detected and fed back to identify the specific faulty switch, resolving the difficulty of detecting which switch is abnormal while maintaining the ability to serve multiple loads.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The potential difference acquisition unit acts as an intermediary between the switch operations and the abnormality determination unit. It measures the potential difference caused by switch operations and transmits this information to the abnormality determination unit, enabling indirect detection of switch abnormalities without direct intervention in the power circuit.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If no abnormality detection system is provided, then the device complexity is low, but the repair time increases significantly

Engineering Contradiction:
Improvesimplicity of power supply circuitVSAvoidrepair time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The system enables self-diagnosis of switch abnormalities through automated potential difference measurement and analysis. The abnormality determination unit automatically identifies faulty switches based on potential difference changes, eliminating the need for manual inspection and significantly reducing repair time while adding only minimal circuit components.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary detection of switch abnormalities before they cause complete system failure. By continuously monitoring potential differences and identifying switches that are stuck in ON or OFF states, the system enables early intervention and faster repair, reducing overall downtime while maintaining circuit simplicity.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If manual inspection of each switch is performed to identify abnormalities, then the detection method is simple, but the time required for identification increases

Engineering Contradiction:
Improvesimplicity of detection methodVSAvoidspeed of abnormality identification
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The system replaces manual mechanical inspection of switches with an automated electrical measurement system. The potential difference acquisition unit automatically measures voltage differences and the abnormality determination unit processes this data to identify faulty switches, substituting manual operations with automated electronic detection that is both simple to operate and highly efficient.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system detects switch abnormalities by monitoring changes in potential difference parameters. When switches are operated or when abnormalities occur, the potential difference changes in characteristic ways that the abnormality determination unit can identify, enabling rapid detection without manual inspection while maintaining operational simplicity.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12051922B2Power supply circuit
Publication Date: 2024.07.30 HONDA MOTOR CO LTD
  • US12051922B2 patent drawing
  • US12051922B2 patent drawing
  • US12051922B2 patent drawing

AI summary

In a power supply circuit in which a plurality of loads are connected in parallel to a common power source and load switches are provided for the respective loads, an abnormality determination unit determines which load switch has an abnormality among the plurality of load switches, based on time change of a potential difference acquired after a switch operation unit switches each load switch from OFF to ON.