Parallel Mesa Micro LED Structure for High-Resolution Light Efficiency

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Solution Overview

Problem

The light emission efficiency of micro LEDs deteriorates as their pitch and dimension become smaller, leading to suboptimal performance in applications such as self-emissive micro-displays and visible light communications.

Innovation Solution

The implementation of a micro LED structure featuring a bonding layer at its bottom, with two or more light emitting mesas disposed vertically and electrically connected in parallel, enhances light emission efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the pitch and dimension of micro LED are reduced to achieve higher resolution, then the resolution is improved, but the light emission efficiency seriously degrades

Engineering Contradiction:
ImproveresolutionVSAvoidlight emission efficiency
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The micro LED is divided into multiple light emitting mesas (first light emitting mesa and second light emitting mesa) that are electrically connected in parallel. Each mesa acts as an independent light emitting unit, allowing the total light output to be maintained even as the overall pitch and dimension are reduced for higher resolution displays.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If the dimension of micro LED is reduced to achieve higher density, then the quantity of LEDs per area is improved, but the light extraction efficiency degrades

Engineering Contradiction:
Improvequantity of LEDs per areaVSAvoidlight extraction efficiency
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The patent utilizes the vertical dimension by stacking multiple light emitting mesas vertically, with the first light emitting mesa and second light emitting mesa arranged in different vertical levels. This three-dimensional configuration allows multiple light emitting surfaces to be packed within a smaller horizontal footprint, maintaining high light extraction efficiency while achieving higher LED density per area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves light emission efficiency by allowing for better strain relaxation, improved light extraction, and uniform current spreading, thereby addressing the efficiency degradation issues in smaller micro LEDs.

Implementation Method 1

two or more light emitting mesas provided on the bonding layer and disposed in a vertical direction from top to bottom, wherein the two or more light emitting mesas are electrically connected in parallel

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS20250160084A1Micro LED and micro LED display panel
Publication Date: 2025.05.15 JADE BIRD DISPLAY (SHANGHAI) LTD
  • US20250160084A1 patent drawing
  • US20250160084A1 patent drawing
  • US20250160084A1 patent drawing

AI summary

A micro LED includes a bonding layer provided at a bottom of the micro LED; and two or more light emitting mesas provided on the bonding layer and disposed in a vertical direction from top to bottom, wherein the two or more light emitting mesas are electrically connected in parallel.