Parallel Nebuliser Flow Channel for Ventilation Aerosol Loss

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Nebulizers for ventilation machines face issues with aerosol deposition on surfaces, leading to high losses and potential malfunctions due to integrated non-return valves, which can be critical for patient safety, and existing designs are not adaptable for the high pressures and flow rates required in ventilation systems.

Innovation Solution

A nebulizer design where the nebulizing device is positioned parallel to the airflow within the flow channel, reducing aerosol deposition and incorporating a bypass to direct bias flow around the nebulizing device, ensuring efficient aerosol delivery and maintaining system pressure during fluid filling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If the nebulising device is coupled perpendicular to the flow channel (T-connection), then the aerosol can be introduced into the flow, but a high deposition of the aerosol on the surfaces of the flow channel occurs, leading to high losses

Engineering Contradiction:
Improveaerosol lossVSAvoidflow channel configuration
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The nebulising device is repositioned from a perpendicular T-connection to a parallel arrangement within the flow channel. The aerosol generation occurs in the same direction as the respiratory air flow, changing the spatial dimension of aerosol introduction from transverse to longitudinal, thereby reducing surface deposition and loss.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If a non-return valve is integrated in the air supply line to prevent backflow, then patient safety is improved, but the valve could have serious consequences should it malfunction and increases device complexity

Engineering Contradiction:
Improvepatient safetyVSAvoidvalve integration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The non-return valve function is extracted from the air supply line and replaced by the directional flow characteristics of the parallel nebulising device configuration. The aerosol generation and flow direction are inherently unidirectional, eliminating the need for a separate non-return valve while maintaining patient safety.

Inventive Principle:
Principle #2Taking out (Extraction)

3Stress or pressure

If the nebuliser is designed for high pressure ventilation systems (up to 100 mbar), then the ventilation machine can operate at required pressures, but existing nebuliser designs are not adaptable and require significant modification

Engineering Contradiction:
Improvesystem pressureVSAvoiddesign adaptability
Core Design Contradiction:
Stress or pressureVSAdaptability or versatility

Solution Approach 1:

The nebulising device is specifically designed with parameters optimized for high-pressure ventilation systems. The parallel flow configuration and internal geometry are engineered to maintain functionality at pressures up to 100 mbar, making it adaptable to ventilation machine requirements without requiring significant modifications to existing designs.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design minimizes aerosol loss, prevents potential malfunctions, and maintains system efficiency by ensuring aerosol delivery parallel to airflow, while allowing for fluid filling without pressure loss, thus enhancing the reliability and effectiveness of ventilation machine operation.

Implementation Method 1

a nebulising device for nebulising a fluid, wherein the nebulising device is configured such that the fluid can be nebulised substantially parallel to, and preferably in, the direction of flow from the first connection to the second connection

Methodology Applied
Scientific EffectAerosol generation: Aerosol

Data Source

PatentUS9687627B2Nebuliser for ventilation machines and a ventilation machine comprising such a nebuliser
Publication Date: 2017.06.27 PARI PHARMA GMBH
  • US9687627B2 patent drawing
  • US9687627B2 patent drawing
  • US9687627B2 patent drawing

AI summary

Atomizer for a ventilation machine with a ventilator, including a body with a first connection for connecting the atomizer to a ventilator and a second connection for connecting the atomizer to a line leading to a patient, wherein the body forms a flow channel from the first connection to the second connection; and an atomizing device for atomizing a fluid; wherein the atomizing device is disposed between the first connection and the second connection in the flow channel and adapted so that the fluid can be atomized substantially parallel to, and preferably in, the flow direction from the first connection to the second connection.