Parallel NPC 3-Level Inverter Without DC Midpoint Interconnection

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Solution Overview

Problem

Existing 3-level inverters with parallel converters require DC midpoint interconnection, which is undesirable due to increased complexity, cost, and the need for over-current protection, as conventional control methods unbalance neighboring midpoints when the DC midpoints are disconnected.

Innovation Solution

A parallel 3-level inverter design without DC midpoint interconnection, where each converter's midpoint is disconnected, and a method involving determining average DC bus half voltages and modulation indices to achieve equal upper and lower DC bus half voltages, enabling zero-sequence control for global balancing without physical midpoint connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If DC midpoint interconnection is implemented for parallel 3-level inverters, then control and balancing of DC midpoint can be achieved, but system complexity and cabling requirements increase

Engineering Contradiction:
ImproveDC midpoint balancing controlVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the DC midpoint interconnection from the parallel inverter system, allowing each converter to operate with its own isolated DC midpoint. This eliminates the need for complex interconnecting cables and connectors while maintaining reliable control through alternative balancing methods that monitor and adjust each converter's midpoint voltage independently based on AC output voltages.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If DC midpoint interconnection is implemented, then DC midpoint voltage balancing can be maintained, but additional connectors and cables are required between converters

Engineering Contradiction:
ImproveDC midpoint voltage balancingVSAvoidcabling requirements
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent removes the physical DC midpoint interconnection between converters, eliminating the need for additional connectors and cables. Each converter's DC midpoint is kept isolated, and voltage balancing is achieved through control methods that adjust PWM switching based on AC output voltage measurements, thereby simplifying the physical installation and manufacturing process.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If conventional control methods are used with disconnected DC midpoints, then each converter can operate independently, but neighboring midpoints become unbalanced

Engineering Contradiction:
Improveindependent converter operationVSAvoidneighboring midpoint balancing
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements a feedback control mechanism where each converter monitors its own DC midpoint voltage and adjusts its PWM switching strategy based on measurements of AC output voltages. This closed-loop control enables independent converter operation while maintaining DC midpoint voltage balance, as each converter self-regulates based on its own operating conditions and feedback from the AC side.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the control parameters by using AC output voltage measurements to infer and control DC midpoint voltages, rather than directly measuring or interconnecting DC midpoints. This parameter transformation allows independent converter operation while maintaining balancing, as the control system adjusts switching duty cycles based on AC voltage feedback to keep DC midpoints balanced without physical interconnection.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12015355B2Parallel NPC 3-level inverter without midpoint connection of the DC-links
Publication Date: 2024.06.18 ABB (SCHWEIZ) AG
  • US12015355B2 patent drawing
  • US12015355B2 patent drawing
  • US12015355B2 patent drawing

AI summary

Embodiments of the present disclosure relate to parallel 3-level inverter without midpoint connection. The parallel 3-level inverter includes a plurality of parallel converters coupled in parallel between a common DC bus and a common AC output, wherein each of the plurality of parallel converters comprises a midpoint and the midpoints of the plurality of parallel converters are disconnected from each other.