Multi-Level Parallel Power Converter with Autotransformer
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Solution Overview
Problem
Multi-level converters face higher conduction losses due to output current passing through numerous semiconductors, which can offset the advantages of lower switching frequency, reducing their efficiency and usefulness, especially in lower voltage, higher current applications.
Innovation Solution
A multi-level parallel converter design that includes a parallel multi-winding autotransformer and multiple switching circuits connected in parallel, with a magnetic core and windings, allowing for voltage regulation with reduced switching frequency and lower harmonic content, distributing output current among multiple switching circuits to minimize losses.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If switching frequency is increased to improve regulation bandwidth and reduce output filter size, then voltage ripple is reduced, but switching losses increase
Solution Approach 1:
The patent employs periodic switching action at optimized frequencies for each parallel switching circuit. By distributing the switching events across multiple parallel circuits operating at lower individual frequencies, the overall regulation bandwidth is maintained through coordinated switching patterns, while each circuit experiences fewer switching transitions per unit time, reducing total switching losses compared to a single high-frequency circuit.
Solution Approach 2:
The magnetic core with multiple windings acts as an intermediary that combines the outputs of parallel switching circuits. This magnetic coupling allows for voltage regulation and filtering without requiring high switching frequencies, as the magnetic core naturally smooths the combined output from multiple lower-frequency switching circuits, reducing the need for additional high-frequency switching to achieve the same regulation performance.
2Strength
If multi-level converters use series connection of semiconductors to achieve high voltage handling, then voltage rating is sufficient, but conduction losses increase and component stress increases
Solution Approach 1:
The high voltage handling capability is achieved by segmenting the voltage across multiple parallel switching circuits, each with fewer semiconductor devices in series. Instead of using a single series string of many high-voltage semiconductors, the voltage is distributed across multiple parallel paths, each containing fewer devices. This segmentation reduces conduction losses and current stress on individual components while maintaining the overall voltage handling capability through the parallel configuration.
Solution Approach 2:
Multiple switching circuits are merged in parallel to achieve both high voltage handling and low conduction losses. The parallel combination allows each circuit to handle a portion of the total current at a lower voltage stress level, reducing conduction losses compared to series connection. The magnetic core combines these parallel circuits to deliver the full voltage output, achieving both voltage handling capability and reduced losses simultaneously.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design reduces conduction losses, allows for smaller and faster switching components, and achieves efficient voltage regulation with low harmonic content, improving efficiency and bandwidth while maintaining lower switching frequencies.
Implementation Method 1
a parallel multi-winding autotransformer (PMA) 526. The PMA includes a plurality of windings and a magnetic core having a plurality of magnetically connected columns
Implementation Method 2
a magnetic core having a plurality of magnetically connected columns. Each winding is positioned about a different one of the columns
Data Source
AI summary
Multi-level power converters are disclosed. In one embodiment, a multi-level power converter includes an input for receiving an input voltage and a converter output for providing a variable output voltage. The multi-level power converter includes a plurality of switching circuits. Each switching circuit is connected to the input in parallel with each other switching circuit. Each switching circuit includes an output. Each switching circuit is selectively operable to couple its output to the input voltage or a reference voltage. The multi-level power converter includes a parallel multi-winding autotransformer (PMA). The PMA includes a plurality of windings and a magnetic core having a plurality of magnetically connected columns. Each winding is positioned around a different one of the columns and has a beginning and an end. The output of each switching circuit is coupled to the beginning of a different winding. The end of each winding is connected to the converter output in parallel with each other winding.


