Parallel Power Unit Control for Battery Deviation Balancing

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Solution Overview

Problem

The existing power supply systems face challenges in maintaining appropriate charging and discharging control when power deviations occur among multiple power supply units, leading to potential system failures due to variations in battery conditions and internal resistances.

Innovation Solution

A power supply system configuration with parallel-connected power supply units, each equipped with a unit controller and a switch, and a control system that includes a power conditioner and a master controller. The master controller collects battery information from each unit controller to determine the possible total power and working individual power, ensuring that charging and discharging operations are within safe limits, even in the presence of power deviations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple power supply units are connected in parallel to increase power supply capacity, then the total power output is improved, but power deviations among units cause control difficulties and system reliability deteriorates

Engineering Contradiction:
Improvetotal power outputVSAvoidsystem reliability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The system divides the power supply into multiple independent power supply units, each with its own unit controller that monitors battery information and communicates with the master controller. This segmentation allows individual unit management while maintaining overall system functionality, resolving the contradiction by enabling parallel connection for increased power while preserving reliability through distributed control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The master controller collects battery information from each unit controller and uses this feedback to calculate possible total power and working individual power. The system continuously monitors power deviations and adjusts control commands accordingly, ensuring that each unit operates within safe limits while maintaining optimal total power output, thus resolving the reliability issue.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If power control is performed based on total power without considering individual unit deviations, then control simplicity is improved, but power deviations cause inappropriate control and system stability deteriorates

Engineering Contradiction:
Improvecontrol simplicityVSAvoidsystem stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The system implements local quality control by having each unit controller monitor its own battery information and communicate specific unit conditions to the master controller. The master controller then calculates individual working power limits based on each unit's characteristics and current state, ensuring that control is adapted to local conditions while maintaining overall system coordination.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system dynamically adjusts the working individual power for each unit based on real-time battery information and detected power deviations. The master controller continuously recalculates power distribution to account for changing unit conditions, maintaining system stability while preserving control simplicity through automated dynamic adjustment.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If the power conditioner communicates with each power supply unit individually, then control precision is improved, but system complexity increases

Engineering Contradiction:
Improvecontrol precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The master controller serves as an intermediary between the power conditioner and multiple unit controllers. It collects battery information from each unit, calculates possible total power and working individual power, and distributes control commands accordingly. This intermediary role maintains control precision by enabling individual unit monitoring while reducing system complexity by centralizing the coordination logic.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11862978B2Power supply system, control system and power control method for power supply system
Publication Date: 2024.01.02 PANASONIC HOLDINGS CORP
  • US11862978B2 patent drawing
  • US11862978B2 patent drawing
  • US11862978B2 patent drawing

AI summary

The power conditioner determines possible total power and working individual power to be in a range that possible individual power of each of the power supply units is not exceeded. The possible total power is determined from the possible individual power, of each of the power supply units, determined based on the battery information detected by each of the unit controllers, collected by a master controller from each of the unit controllers. The working individual power is determined based on a power deviation indicating a difference of charging and discharging power between the power supply units. The power conditioner causes charging and discharging of each of the power supply units within the calculated working individual power.