Parallel Resistor Inductor Current Detector for Power Semiconductor Protection

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Solution Overview

Problem

The use of shunt resistors in power semiconductor device protection circuits results in power loss during normal operation, as current flows through the resistor even when the device is functioning correctly, and this can lead to inaccurate short-circuit detection and increased power loss during short-circuit events.

Innovation Solution

A protection circuit that includes a current detector with a first resistor and an inductor connected in parallel, where one end of each is connected to the power semiconductor device, and the reference potential of the drive circuit is connected to the other end of the resistor and inductor, allowing for reduced power loss and improved short-circuit detection accuracy by comparing the voltage changes across these components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a shunt resistor is used to detect current flow through the power semiconductor device, then short-circuit protection can be achieved, but power loss increases during normal operation

Engineering Contradiction:
Improveshort-circuit protection capabilityVSAvoidpower loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The current detection function is segmented from the main power path by using a parallel RC circuit connected to the collector terminal. The detection circuit only samples a portion of the current signal through the resistor without forcing all current through a sensing element, thus reducing power loss while maintaining protection capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A capacitor is introduced as an intermediary element in parallel with the resistor. During normal operation, the capacitor blocks DC current flow through the resistor, eliminating power loss. During short-circuit events, the capacitor charges quickly and allows the resistor to detect the current surge, thus mediating between continuous power loss prevention and intermittent detection needs

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a shunt resistor is used for current detection, then short-circuit detection can be performed, but detection accuracy decreases due to power loss

Engineering Contradiction:
Improveshort-circuit detection accuracyVSAvoidpower loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The circuit transitions dynamically between two states: during normal operation, the capacitor remains charged and blocks current through the resistor (low power loss state); during short-circuit events, the capacitor discharges and allows current flow through the resistor (detection state). This dynamic behavior optimizes both power efficiency and detection accuracy at different operational phases

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The capacitor charges and discharges periodically based on the operational state of the power semiconductor device. During normal operation, it maintains a charged state to prevent power loss. Upon detecting a short-circuit condition, it transitions to a discharged state enabling accurate current detection, creating a periodic cycle between power-saving and detection modes

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces power loss during normal operation and enhances short-circuit detection accuracy by increasing the detection voltage, preventing false alarms and protecting the power semiconductor device from damage.

Implementation Method 1

a current detector which includes a first resistor and an inductor connected in parallel

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the detection circuit detects the short-circuit condition of the power semiconductor device by comparing a voltage of the one terminal of the power semiconductor device, which changes as a function of current flow through the first resistor and the inductor, with a short-circuit detection voltage

Methodology Applied
Scientific EffectOhm's law: Ohm's Law

Data Source

PatentUS11601054B2Power semiconductor device protection circuit and power module
Publication Date: 2023.03.07 MITSUBISHI ELECTRIC CORP
  • US11601054B2 patent drawing
  • US11601054B2 patent drawing
  • US11601054B2 patent drawing

AI summary

A power semiconductor device protection circuit includes: a drive circuit that drives a power semiconductor device; a current detector which includes a first resistor and an inductor connected in parallel; and a detection circuit that detects a short-circuit condition of the power semiconductor device. One end of the first resistor and one end of the inductor are connected to one terminal of the power semiconductor device. The detection circuit detects the short-circuit condition of the power semiconductor device by comparing a voltage of the one terminal of the power semiconductor device, which changes as a function of current flow through the first resistor and the inductor, with a short-circuit detection voltage. A reference potential of the drive circuit is connected to the other end of the first resistor and the other end of the inductor.