Parallel Solar Cell Layout With Shared Bypass Diode

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Solution Overview

Problem

Conventional solar cell modules face challenges in optimizing cell configuration to prevent reverse bias voltage exceeding the breakdown voltage, while also minimizing the use of excessive connector ribbons.

Innovation Solution

The proposed solar cell assembly includes solar cell units with first and second solar cell series connected in parallel, sharing a by-pass diode, and is configured to reduce resistive losses by cutting cells in half. This layout allows for better distribution of current and reduces the risk of hot-spot heating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If cells are connected in series to increase module voltage, then power output is improved, but the risk of reverse bias voltage exceeding breakdown voltage increases under partial shading

Engineering Contradiction:
Improvemodule power outputVSAvoidrisk of reverse bias breakdown
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The module divides cells into multiple strings with parallel connections, creating separate current paths. Each string can operate independently under partial shading conditions, preventing reverse bias voltage from exceeding breakdown voltage in other strings. This segmentation allows higher overall module voltage while maintaining reliability through distributed parallel architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different strings within the module have different connectivity configurations (some in parallel, others in series), allowing localized adaptation to shading conditions. When one string is shaded, the parallel structure enables other strings to compensate locally without affecting the entire module's voltage output, thus preventing reverse bias breakdown while maintaining power output.

Inventive Principle:
Principle #3Local quality

2Reliability

If more by-pass diodes are incorporated to protect against partial shading, then reliability is improved, but device complexity and cost increase

Engineering Contradiction:
Improveprotection against partial shadingVSAvoidnumber of by-pass diodes
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The parallel string configuration serves multiple functions simultaneously: it provides power output pathways, enables partial operation under shading, and inherently protects against reverse bias breakdown without requiring additional by-pass diodes. The structural design itself performs the protective function that would otherwise require separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The module's parallel string architecture automatically manages shading effects without external intervention or additional protective components. When shading occurs, the electrical current naturally redistributes through available parallel paths, and the voltage distribution self-regulates to prevent reverse bias breakdown, eliminating the need for extra by-pass diodes.

Inventive Principle:
Principle #25Self-service

3Power

If cells are cut in half to reduce resistive losses, then power output is improved, but the number of cells and connector ribbons increases

Engineering Contradiction:
Improvepower outputVSAvoidnumber of cells and connectors
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

Multiple half-cut cells are merged into parallel strings that share common connector ribbons and connection points. This combining approach reduces the total number of individual connectors needed compared to using full-size cells, while still achieving the lower resistive losses of half-cut cells through the parallel configuration.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces the number of cells per by-pass diode, minimizing the risk of reverse bias voltage exceeding the breakdown voltage, and reduces resistive losses, thereby improving power output and module efficiency.

Implementation Method 1

Solar cells are used to convert sunlight into electricity using a photovoltaic effect

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

the solar cell can only withstand a certain maximum reverse bias before it comes to avalanche breakdown of the diode

Methodology Applied
Scientific EffectAvalanche breakdown: Avalanche Breakdown

Implementation Method 3

reduces resistive losses by cutting cells in half

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20250293526A1Solar cell assembly
Publication Date: 2025.09.18 REC SOLAR PTE LTD
  • US20250293526A1 patent drawing
  • US20250293526A1 patent drawing
  • US20250293526A1 patent drawing

AI summary

A solar cell assembly is presented. The solar cell assembly includes one or more solar cell units coupled in series. The solar cell unit includes a first solar cell series and a second solar cell series connected in parallel. The first and second solar cell series include a plurality of solar cells connecting in series respectively. The solar cell assembly also includes a bypass diode coupled to each solar cell unit and shared between the first and second solar cell series in each solar cell unit.