Balancing Current in Parallel Switch Circuits Using Kelvin Source Resistors

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Parallel switching devices in electronic systems often experience current and power unbalance due to manufacturing process variations and layout asymmetry, leading to inefficient current distribution and potential oscillations during switching.

Innovation Solution

The introduction of a resistive element, specifically a Kelvin source resistor, between the source terminals and control nodes of parallel switch circuits, which balances transient current and power by adjusting the gate-source voltage difference between transistors, thereby counteracting threshold voltage variations and preventing oscillations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If parallel switching devices are used to increase power capacity, then power capacity is improved, but current and power unbalance occurs due to manufacturing variations and layout asymmetry

Engineering Contradiction:
Improvepower capacityVSAvoidcurrent balancing
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by carefully selecting and adjusting the resistance value of the balancing resistor based on process corners (minimum, nominal, maximum parameters) to optimize current distribution. The resistance value is determined through simulation across different process variations to achieve optimal current balancing while preventing oscillations

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a balancing resistor as an intermediary element connected to the source terminal of each parallel switching device. This resistor acts as a mediator that equalizes the current distribution by creating voltage drops that compensate for threshold voltage variations and layout asymmetries, thereby improving current balancing without requiring complex active control circuits

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If active compensation devices are added to balance current, then current balancing is improved, but device complexity increases

Engineering Contradiction:
Improvecurrent balancingVSAvoidcircuit complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex active compensation circuits with simple passive resistors that are inexpensive and easy to implement. The balancing resistors are standard components that can be easily integrated into the power circuit without requiring complex control logic or additional active devices, thereby reducing overall device complexity while achieving effective current balancing

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Manufacturing precision

If resistive elements are added to balance transient current, then current balancing is improved, but oscillation may be caused in the transient current

Engineering Contradiction:
Improvecurrent balancingVSAvoidcurrent stability
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The patent carefully selects the resistance value based on process corners and simulates transient behavior to ensure the resistor balances current without causing oscillations. The resistance is optimized to provide sufficient damping to prevent oscillatory behavior while maintaining effective current balancing across all process variations

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively balances transient current and power among parallel switch modules, reducing power loss differences and preventing oscillations, thereby enhancing the overall efficiency and stability of the power circuit during switching operations.

Implementation Method 1

At least one of a first source terminal of the first switch circuit and a second source terminal of the second switch circuit is coupled to the second control node with a resistive element having a specific resistance

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Implementation Method 2

the resistive element is configured not to cause oscillation in the transient current flowing through the first switch circuit and the second switch circuit when the first and second switch circuits are switched on/off

Methodology Applied
Scientific EffectJoule Heating: Joule Heating

Data Source

PatentUS10187050B2Method and apparatus for balancing current and power
Publication Date: 2019.01.22 TOYOTA JIDOSHA KK
  • US10187050B2 patent drawing
  • US10187050B2 patent drawing
  • US10187050B2 patent drawing

AI summary

Aspects of the disclosure provide a power circuit that includes a first switch circuit in parallel with a second switch circuit. The first switch circuit and the second switch circuit are coupled to a first control node, a second control node, a first power node and a second power node via interconnections. The power circuit receives a control signal between the first control node and the second control node to control a current flowing from the first power node to the second power node through the first switch circuit and the second switch circuit. At least one of a first source terminal of the first switch circuit and a second source terminal of the second switch circuit is coupled to the second control node with a resistive element having a specific resistance.