Parallel Switching Circuit Testing for Open-Failure Detection
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Solution Overview
Problem
Switching circuits with multiple parallel devices face challenges in detecting failures, particularly when devices fail open, as these failures can be undetectable and lead to current overloads, and existing testing methods do not allow for individual assessment of each device's functionality during service.
Innovation Solution
A switching circuit and method that includes a pulldown device to short out the load, allowing individual activation and measurement of current through each switching device to determine correct operation, using a controller to activate and test each device sequentially while ensuring safe current limits.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Power
If multiple switching devices are connected in parallel to increase current capacity, then the power handling capability of the switching circuit is improved, but the difficulty of detecting and measuring individual device failures worsens
Solution Approach 1:
The patent applies segmentation by dividing the testing process into individual device assessments. The controller activates each switching device sequentially and independently, measuring current through each device separately using the pulldown circuit. This segmentation allows detection of individual device failures even when multiple devices operate in parallel, resolving the contradiction between high current capacity and failure detectability.
2Measurement precision
If a pulldown device is added to short out the load for testing purposes, then the measurement precision of individual switching device current is improved, but the device complexity increases
Solution Approach 1:
The pulldown device serves as an intermediary element that facilitates precise current measurement during testing. By providing a known low-impedance path to ground, it allows the controller to measure current through individual switching devices accurately. The pulldown circuit is only active during testing phases, minimizing its impact on overall system complexity while enabling precise measurements.
3Reliability
If sequential activation of switching devices is implemented for testing, then the reliability of individual device assessment is improved, but the loss of time for testing increases
Solution Approach 1:
The patent implements periodic action through sequential activation of switching devices. The controller systematically cycles through each device, activating one at a time for current measurement while keeping others inactive. This periodic testing approach ensures reliable individual device assessment while maintaining an efficient test sequence that minimizes overall testing time compared to exhaustive individual testing methods.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables reliable detection of faulty devices and assessment of current limiting performance, providing comprehensive built-in-test coverage during in-service operation, including detection of devices stuck in open circuit states and preventing current overloads.
Implementation Method 1
a pulldown device for shorting out the load thereby isolating the load from the voltage source
Implementation Method 2
a current passes through the activated switching device and is measurable to test whether the activated switching device is operating correctly
Data Source
AI summary
A switching circuit for connection to a load and to a voltage source is provided. The switching circuit includes at least one switching device for switching on and off power to the load. A pulldown device is provided for shorting out the load thereby isolating the load from the voltage source; and a controller operable while the load is shorted to activate at least one of the switching devices at a time. The current passes through the activated switching device and is measurable to test whether the activated switching device is operating correctly.


