Parallel Tester Array for Display Panel Substrate Testing

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Solution Overview

Problem

The existing testing method for array substrates is inefficient due to the need for a single tester to perform both electrical stress and power-on tests sequentially at each testing position, resulting in prolonged testing time and underutilization of testers.

Innovation Solution

A testing device with at least two sets of testers that operate synchronously, where one set performs the electrical stress test and the other set performs the power-on test, optimizing the testing process by dividing the workload and reducing overall testing time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a single tester performs both electrical stress test and power-on test sequentially, then the testing process is simple to operate, but the testing time is prolonged and testing efficiency is low

Engineering Contradiction:
Improvetesting process simplicityVSAvoidtesting efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent divides the testing process into two separate testing workflows: one dedicated to electrical stress testing and another dedicated to power-on testing. Each workflow has its own tester that operates independently and simultaneously, eliminating the sequential execution bottleneck. This segmentation allows parallel processing of different test types, directly resolving the contradiction between operational simplicity and testing efficiency.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If a single tester performs both electrical stress test and power-on test, then the device structure is simple, but the testing time is long

Engineering Contradiction:
Improvetester configurationVSAvoidtesting time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The patent merges multiple testers into a single integrated testing system that shares common infrastructure components such as the substrate holder, testing interface, and control unit. While the system uses multiple testers for parallel testing, the shared components maintain structural simplicity. This merging approach allows simultaneous electrical stress testing and power-on testing without proportionally increasing overall system complexity, thus resolving the contradiction between device simplicity and testing speed.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If a single tester executes tests sequentially, then resource allocation is simple, but tester utilization is low

Engineering Contradiction:
Improvesystem configurationVSAvoidtester utilization efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent implements continuous testing operations by having multiple testers work in parallel without idle time. While one tester is performing electrical stress testing on a substrate, another tester simultaneously performs power-on testing on a different substrate. This continuous utilization of all testers eliminates wasted time and resources, directly addressing the contradiction between simple resource allocation and efficient tester utilization.

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentUS11442099B2Testing device and testing method for performing an electrical stress test and a power-on test on an array substrate of a dispaly panel
Publication Date: 2022.09.13 HKC CORP LTD
  • US11442099B2 patent drawing
  • US11442099B2 patent drawing
  • US11442099B2 patent drawing

AI summary

The present application discloses a testing device of array substrates and a testing method. The testing device of array substrates includes: a machine and testing interfaces, the testing interfaces being disposed on the machine; and testers disposed above the machine. There are at least two sets of testers, and the testers synchronously operate according to a preset scheme.