Parallel Tester Array for Display Panel Substrate Testing
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
The existing testing method for array substrates is inefficient due to the need for a single tester to perform both electrical stress and power-on tests sequentially at each testing position, resulting in prolonged testing time and underutilization of testers.
Innovation Solution
A testing device with at least two sets of testers that operate synchronously, where one set performs the electrical stress test and the other set performs the power-on test, optimizing the testing process by dividing the workload and reducing overall testing time.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a single tester performs both electrical stress test and power-on test sequentially, then the testing process is simple to operate, but the testing time is prolonged and testing efficiency is low
Solution Approach 1:
The patent divides the testing process into two separate testing workflows: one dedicated to electrical stress testing and another dedicated to power-on testing. Each workflow has its own tester that operates independently and simultaneously, eliminating the sequential execution bottleneck. This segmentation allows parallel processing of different test types, directly resolving the contradiction between operational simplicity and testing efficiency.
2Device complexity
If a single tester performs both electrical stress test and power-on test, then the device structure is simple, but the testing time is long
Solution Approach 1:
The patent merges multiple testers into a single integrated testing system that shares common infrastructure components such as the substrate holder, testing interface, and control unit. While the system uses multiple testers for parallel testing, the shared components maintain structural simplicity. This merging approach allows simultaneous electrical stress testing and power-on testing without proportionally increasing overall system complexity, thus resolving the contradiction between device simplicity and testing speed.
3Ease of manufacture
If a single tester executes tests sequentially, then resource allocation is simple, but tester utilization is low
Solution Approach 1:
The patent implements continuous testing operations by having multiple testers work in parallel without idle time. While one tester is performing electrical stress testing on a substrate, another tester simultaneously performs power-on testing on a different substrate. This continuous utilization of all testers eliminates wasted time and resources, directly addressing the contradiction between simple resource allocation and efficient tester utilization.
Data Source
AI summary
The present application discloses a testing device of array substrates and a testing method. The testing device of array substrates includes: a machine and testing interfaces, the testing interfaces being disposed on the machine; and testers disposed above the machine. There are at least two sets of testers, and the testers synchronously operate according to a preset scheme.


