Parallel Thomson Coil Actuator for Fast Fault Current Commutation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional circuit breakers face challenges in quickly commutating fault current from vacuum interrupters to power electronic interrupters due to high operational resistances in power electronic devices, leading to power losses and unsuitability for many applications, and Thomson coil actuators require increased energy and mass to achieve rapid movement, limiting switching speed.

Innovation Solution

An ultrafast actuator system utilizing a plurality of axisymmetric Thomson coils to rapidly rotate an armature, which includes a hub and conductive Thomson plates, to quickly switch the current path between a vacuum interrupter and a solid-state interrupter by energizing the Thomson coils, reducing the need for high energy and mass, and employing a follower mechanism to translate linear motion for rapid contact opening.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a conventional Thomson coil actuator uses a single Thomson plate connected to a moving component, then the structure is simple, but the total moving mass is large which reduces opening velocity and increases the time required to move the Thomson plate between positions

Engineering Contradiction:
Improveopening velocityVSAvoidtotal moving mass
Core Design Contradiction:
SpeedVSWeight of moving object

Solution Approach 1:

The patent divides the single Thomson plate into multiple Thomson plates (typically three or more) that are distributed around the periphery of the armature. Each plate is connected to the common moving component (such as a piston or plunger) through individual linkages. This segmentation reduces the effective moving mass of each individual plate while maintaining the overall actuating force, thereby increasing the opening velocity without sacrificing the required switching force.

Inventive Principle:
Principle #1Segmentation

2Force

If the mass of the Thomson plate is increased to achieve greater force, then the force capability is improved, but the opening velocity is reduced and more energy from the capacitor bank is required

Engineering Contradiction:
Improveactuating forceVSAvoidopening velocity
Core Design Contradiction:
ForceVSSpeed

Solution Approach 1:

By segmenting the total actuating mass into multiple lighter Thomson plates, each plate experiences less inertial resistance during acceleration. The combined force from multiple coils acting on multiple lighter plates achieves the same total force as a single heavy plate, but with reduced moving mass per plate, enabling faster acceleration and higher opening velocity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines the actuating force from multiple Thomson coils acting on multiple Thomson plates to achieve the required total force. The forces from individual coils are merged through the mechanical linkages to the common moving component, providing sufficient actuating force while keeping each individual plate lightweight for high-speed operation.

Inventive Principle:
Principle #5Merging (Combining)

3Loss of time

If the Thomson coil actuator uses rapid opening of mechanical switch to achieve fast commutation, then the fault current commutation speed is improved, but the total moving mass and energy requirements increase

Engineering Contradiction:
Improvecommutation timeVSAvoidtotal moving mass
Core Design Contradiction:
Loss of timeVSWeight of moving object

Solution Approach 1:

The segmentation of the moving mass into multiple lighter Thomson plates enables faster acceleration and commutation speed. The reduced individual plate mass allows the mechanical switch to open more rapidly, achieving fast fault current commutation without requiring excessive total mass or energy input.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables fast and efficient commutation of fault current, reducing energy loss and increasing switching speed, thus enhancing the performance of hybrid circuit breakers by leveraging the magnetic repulsion between Thomson coils and plates to rotate the armature and open contacts quickly.

Implementation Method 1

leveraging the magnetic repulsion between Thomson coils and plates to rotate the armature

Methodology Applied
Scientific EffectMagnetic repulsion: Lorentz Force

Data Source

PatentUS11908649B2Actuator with Thomson coils
Publication Date: 2024.02.20 EATON INTELLIGENT POWER LTD
  • US11908649B2 patent drawing
  • US11908649B2 patent drawing
  • US11908649B2 patent drawing

AI summary

An actuator, which is a part of a combination that includes a pair of circuit interrupters, advantageously employs a plurality of Thomson coils that are electrically connected in parallel and that interact with a corresponding set of Thomson plates of a rotatable armature in order to perform useful work in a rapid fashion. In one embodiment, the useful work is to commutate current from one circuit interrupter to the other.