Parallel Tire Inflation Flow Path for Faster Pressure Control

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Solution Overview

Problem

Prior art tire inflation systems for heavy-duty vehicles have reduced flow capacity due to flow detection devices, leading to longer times to achieve target pressure, potentially causing increased tire wear and damage from improper inflation.

Innovation Solution

A tire inflation system with a high-capacity parallel fluid flow path and a flow detection device that includes a low-capacity conduit with a flow switch and a high-capacity conduit with a valve, allowing for rapid inflation and deflation by adjusting fluid flow based on pressure differentials, preventing restrictions in the fluid path.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Difficulty of detecting and measuring

If a flow detection device is disposed within the inflation fluid path, then flow detection capability is provided, but system flow capacity is reduced

Engineering Contradiction:
Improveflow detection capabilityVSAvoidsystem flow capacity
Core Design Contradiction:
Difficulty of detecting and measuringVSProductivity

Solution Approach 1:

The system is divided into two separate parallel conduits: one dedicated to flow detection (low-capacity) and one dedicated to high-volume fluid transport (high-capacity). This segmentation allows the flow detection device to function without restricting the overall system flow capacity, as the detection conduit operates independently from the main inflation pathway.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A parallel low-capacity conduit acts as an intermediary pathway that allows the flow detection device to monitor fluid flow without being part of the main high-capacity inflation path. The detection conduit provides the necessary flow sensing capability while the high-capacity conduit handles the bulk fluid transport, eliminating the restriction problem.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the system uses a single fluid path with flow detection device, then flow can be monitored, but the time to achieve target pressure increases

Engineering Contradiction:
Improveflow monitoring accuracyVSAvoidtime to achieve target pressure
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

By segmenting the fluid path into parallel detection and high-capacity conduits, the system enables simultaneous flow monitoring and high-speed inflation. The high-capacity conduit eliminates flow restrictions, reducing the time to achieve target pressure while the detection conduit maintains monitoring accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The parallel conduit configuration allows continuous, unrestricted high-capacity fluid flow to reach the tires while simultaneously providing continuous flow detection. This eliminates interruptions or flow restrictions that would otherwise extend the inflation time, maintaining both monitoring capability and rapid inflation performance.

Inventive Principle:
Principle #20Continuity of useful action

3Difficulty of detecting and measuring

If flow detection device is placed in-line, then flow can be detected, but tire inflation time is extended

Engineering Contradiction:
Improveflow detectionVSAvoidtire inflation duration
Core Design Contradiction:
Difficulty of detecting and measuringVSDuration of action of moving object

Solution Approach 1:

The in-line flow detection device is segmented into a separate parallel low-capacity conduit, allowing it to perform detection functions without extending the inflation duration. The high-capacity conduit provides an unrestricted pathway for rapid tire inflation, while the detection conduit maintains its monitoring function independently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The parallel detection conduit serves as an intermediary that enables flow detection without being part of the main inflation flow path. This intermediary configuration allows the system to detect flow accurately while maintaining short inflation times through the high-capacity conduit.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves rapid inflation and deflation, reducing the likelihood of operating with under- or over-inflated tires, thereby improving tire performance, reducing wear, and extending tire life.

Implementation Method 1

a flow switch in the low-capacity conduit to detect fluid flow

Methodology Applied
Scientific EffectPressure differential detection: Pressure Drop

Implementation Method 2

a valve in the high-capacity conduit to control fluid flow in response to the pressure differential

Methodology Applied
Scientific EffectPressure differential control: Pressure Drop

Implementation Method 3

a high-capacity parallel fluid flow path... allowing for rapid inflation and deflation by adjusting fluid flow based on pressure differentials

Methodology Applied
Scientific EffectFluid flow through parallel paths: Pressure Gradient

Data Source

PatentEP3959087B1Tire inflation system with parallel flow path
Publication Date: 2024.06.05 HENDRICKSON USA LLC
  • EP3959087B1 patent drawingFigure 1
  • EP3959087B1 patent drawingFigure 2
  • EP3959087B1 patent drawingFigure 3

AI summary

A tire inflation system for a heavy-duty vehicle having a source of fluid pressure, a tire and wheel assembly, and a fluid path. The fluid path includes at least one conduit, a first valve, and a flow detection structure. The conduit provides fluid communication from the source of fluid pressure to the tire and wheel assembly. The first valve is disposed along the fluid path. The flow detection structure is disposed along the fluid path and is arranged in parallel to the first valve.